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DA425HA:

4-3

51709571.01: 19980106

OPTION-RELAY BOARD KIT (51711092)

ITEM

PART NO.

DESCRIPTION

QTY

77041378

RELAY BOARD

  1

77041383

RELAY

  8

77041100

FUSE 20AMP

  1

72601576

SHT MTL SCR #10X1-1/2

  4

99900661

INSTALLATION  INSTRUCTIONS

  1

ITEM PART NO.

DESCRIPTION

QTY

  1. 52709542

REAR COOLER MTG PLATE

  1

  3. 72053535

STREET ELBOW 3/4NPT 45°

  3

  4. 72053645

ADAPTER 3/4MP 3/4FPT SWVL

  1

  5. 72060046

CAP SCR 3/8-16X1 HHGR5

  5

  6. 72066000

HOSE CLAMP 1/2-1 1/4 #12

10

  7. 60110273

CLUTCH-SGL  GROOVE

  1

  8. 72532832

HOSE FITTING 3/4NPT 3/4HOSE

  4

  9. 77041369

PRESSURE SWITCH

  1REF

11. 89392349

HOSE 3/4 300PSI X 7

  1

12. 52707036

BASE

  1

13. 70034293

PLUG  3/4NPT

  2

14. 70394268

PLUG  1/2STR

  1

15. 72053241

PIPE PLUG 1/4NPT HOLHEX

  1

16. 72053243

PIPE PLUG 1/2NPT HOLHEX

  1

17. 72060025

CAP SCR 5/16-18X1 HHGR5

12

18. 72063050

WASHER 5/16 LOCK

  8

19. 72063002

WASHER 5/16 WRT

20

20. 76391173

GROMMET

  1

21. 76393038

GROMMET  7/16

  1

22. 51707079

COMPRESSOR (SEE DRAWING)

  1

23. 70039124

TAG-SYNTHETIC  OIL

  1

24. 70143495

BREATHER CAP

  1REF

25. 72053713

ELBOW 3/4MPT 3/4FPT 90°

  1

26. 72053559

REDUCER BUSHING 1-3/4NPT

  1

27. 72053819

PIPE CAP 3/8NPT

  1

28. 72060048

CAP SCR 3./8-16X1-1/2 HHGR5

10

29. 72063051

WASHER 3/8 LOCK

  9

30. 72531856

REDUCER COUPLING 3/4-1/2NPT

  1REF

31. 72532555

HOSE FITTING 3/8 3/8

  2

32. 89392426

HOSE 3/8 200PSI X 10

  1

33. 52713082

FAN  SHROUD

  1

34. 89044232

WIRE 14GA RED X 3"

  1

35. 60350008

HOSE 3/4 100R4 X 31"

  1

36. 72531130

ELBOW 1/2STR 90°

  1REF

37. 60350007

HOSE 3/4 100R4 X 17

  1

38. 89044371

CABLE 14GA 3WIRE

  24"

39. 72063003

WASHER 3/8 WRT

10

40. 72053720

ADAPTER 1/4MPT 1/8MPT

  1REF

41. 70143157

TUBE ASM

  1

42. 77040050

TERMINAL-SPD #10 STUD

  6REF

43. 72053458

BARB NIPPLE 3/4NPT 3/4BARB

  3

44. 89034176

TUBING  1/4

  1REF

45. 72053559

REDUCER BUSHING 1-3/4NPT

  4

46. 72531042

ELBOW 1/8-1/4NPT 90° BRASS

  1REF

47. 72532358

ADAPTER 3/4MSTR 3/4MJIC

  1

ITEM PART NO.

DESCRIPTION

QTY

48. 72532360

ADAPTER 1-1/16MSTR 3/4MJIC

  1

49. 72533116

ELBOW 3/4MPT 3/4BARB

  2

50. 72533117

BARB NIPPLE

  1

51. 73054583

RELIEF VALVE

  1

52. 60350006

HOSE 3/4 100R4 X 4-1/2

  1

53. 52706924

MOTOR  MOUNT

  1

54. 60015015

FAN

  1

55. 60025506

CLUTCH  ADAPTER

  1

56. 60110379

MOTOR  ADAPTER

  1

57. 70143145

SPIDER

  1

58. 72060030

CAP SCR 5/16-18X2-1/4 HHGR5

  4

59. 72053556

ST ELBOW 3/4NPT 90° (part of 62)

  1REF

60. 72062038

NUT 7/16-20 HEX ( PART OF 64)

  1REF

61. 72062103

NUT 3/8-16 LOCK

  6

62. 51713112

PRESSURE SWITCH ASM

(INCL:3,6,8,9,34,36,38,40,42,44,46,59,66,76-79)

  1

64. 73051505

MOTOR  10GPM

  1

65. 52713084

FRONT ENCLOSURE PANEL

  2

66. 72532952

BRASS INSERT

  2REF

67. 76392227

GROMMET

  1

68. 72661301

POP RIVET .156

  2

69. 70029117

IDENT  PLACARD

  1

70. 89086089

SYNTHETIC OIL

2QTS

71. 70143144

OIL  COOLER

  2

73. 72601652

MACH SCR 1/4-20X3/4 TRHORXSS 18

74. 72062109

NUT 5/16-18 LOCK

  8

76. 51712189

CHECK VALVE ASM

  1REF

77. 89392349

HOSE 3/4 300PSI X9

  1REF

78. 51711410

WIRE ASM 14GA BLK 6"

  1REF

79. 77044467

3/16 BULLET RECEPT 16-14GA

  1REF

80. 60119135

TOP  ENCLOSURE

  181.

60119137

PANEL-RH SIDE

  1

82. 60119138

PANEL-LH SIDE

  1

83. 76393107

O-RING (PART OF 76)

  1REF

84. 60106933

CAP (PART OF 76)

  1REF

85. 70029468

SHIM (PART OF 76)

  1REF

86. 70073017

O-RING (PART OF 76)

  1REF

87. 76393085

O-RING (PART OF 76)

  1REF

88. 70029593

INSERT (PART OF 76)

  1REF

89. 72066426

BALL (PART OF 76)

  1REF

90. 72053404

PLUG (PART OF 76)

  1REF

91. 72053405

PLUG (PART OF 76)

  1REF

92. 89044274

WIRE 14GA BLK (PART OF 62)

  1REF

93. 52712190

CHECK VALVE (PART OF 76)

  1REF

DA425HA10 COMMPRESSOR ASM W/ENCLOSURE (51709571-1)

CONTINUED ON FOLLOWING PAGE

Содержание DA425HA

Страница 1: ...9980223 Model DA425HA Air Compressor Dual Cooler 10GPM Replaces Model 1143 IOWA MOLD TOOLING CO INC BOX 189 500 HWY 18 WEST GARNER IA 50438 TEL 515 923 3711 TECHNICAL SUPPORT FAX 515 923 2424 MANUAL P...

Страница 2: ...E DEATH SERIOUS INJURY OR PROPERTY DAMAGE Drain air tank after each use to prevent moisture build up and corrosion which leads to tank failure Assure that tank and compressor relief valves work proper...

Страница 3: ...NE COMPRESSOR USED SIMULTANEOUSLY 6 3 6 3 INSTALLATION 6 7 LIST OF ILLUSTRATIONS FIGURE TITLE PART NUMBER PAGE B 1 PTO INSTALLATION 2 1 B 2 DRIVELINE AND PUMP INSTALLATION 2 2 B 3 COMPRESSOR MOUNTING...

Страница 4: ...DA425HA 99900682 iv 19980223...

Страница 5: ...EALER CHASSIS INFORMATION TRANSMISSION MAKE PTO NUMBER COMPRESSOR MODEL PUMP MAKE RESERVOIR CAPACITY MODEL PTO SERIAL NUMBER MODEL ENGINE RPM COMPRESSOR AND HYDRAULIC PUMP INFORMATION CAUTION A CAUTIO...

Страница 6: ...DA425HA 99900682 1 2 19970206 NOTES...

Страница 7: ...studs Snug the PTO down and check the backlash for maximum allowance of 1 32 to 1 16 If the backlash is excessive remove gaskets and check backlash again until it is corrected 3 Remove the PTO and ap...

Страница 8: ...nd yoke and PTO end yoke 5 Size cut and weld the driveline to the necessary length Ensure driveline balance Allow 1 2 54cm extra for PTO end yoke 6 Install driveline lock set screws and lubricate U jo...

Страница 9: ...hey are clean and unobstructed Dirty filters are a possible cause of reduced air output 2 With the compressor engaged Adjust engine speed to ensure that compressor speed does not exceed 1400 RPM max u...

Страница 10: ...DA425HA 99900682 3 2 19930125 NOTES...

Страница 11: ...GENERAL The following table is a list of routine maintenance items including service intervals It also includes a parts list and assembly drawing of the compressor Section 4 MAINTENANCE PARTS FIGURE...

Страница 12: ...16X2 HHGR5 4 7 72063003 WASHER 3 8 WRT 4 8 73052000 FILTER 10 MICRON 1 9 76391527 RUBBER BUMPER 4 51712642 01 19940927 10 77040048 BUTT CONNECTOR 16 14GA 2 11 77040000 TERMINAL SPD 10 16 14GA 2 12 770...

Страница 13: ...AL SPD 10 STUD 6REF 43 72053458 BARB NIPPLE 3 4NPT 3 4BARB 3 44 89034176 TUBING 1 4 1REF 45 72053559 REDUCER BUSHING 1 3 4NPT 4 46 72531042 ELBOW 1 8 1 4NPT 90 BRASS 1REF 47 72532358 ADAPTER 3 4MSTR 3...

Страница 14: ...DA425HA 4 4 51709571 02 19980106 DA425HA10 COMMPRESSOR ASM W ENCLOSURE 51709571 2...

Страница 15: ...F 50 70055012 BRG FRT CONE PART OF 84 1REF 51 60101271 CRANKSHAFT 1 52 72066267 KEY 6 WOODRUFF 1 53 70055009 CONE BEARING PART OF 84 1REF 51707079 01 19970619 CONTINUED ON FOLLOWING PAGE ITEM PART NO...

Страница 16: ...DA425HA 4 6 DA425HA AIR COMPRESSOR 51707079 2 51707079 02 19980106 CONTINUED ON FOLLOWING PAGE...

Страница 17: ...DA425HA 4 7 51707079 03 19970619 DA425HA AIR COMPRESSOR 51707079 3 CONTINUED ON FOLLOWING PAGE...

Страница 18: ...66515 HOSE CLAMP 1 2 BOLT 4 14 73054001 GATE VALVE 1NPT 1 15 72053185 PIPE NIPPLE 1NPT X CLOSE 1 16 51706446 HOSE ASM 3 4X35 FF 1 17 51709743 FILTER ASM 100 MESH 1REF ITEM PART NO DESCRIPTION QTY 18 7...

Страница 19: ...TION QTY 1 70029546 BREATHER MANIFOLD 2 2 70048117 AIR FILTER CONE 2 3 76392274 GASKET 2 4 60106236 SLEEVE 4 5 72063049 WASHER 1 4 LOCK 2 6 72060270 CAP SCR 1 4 28X1 2 HHGR5 2 8 72060035 CAP SCR 5 16...

Страница 20: ...LVE KIT 51704358 7Q073017 O RING 1 70029377 CHECK VALVE INSERT 1 70029468 SHIM 53 ID X 94 OD X 005 THK 1 72066426 BALL 594 DIA 1 76393085 O RING 1 CLUTCH REPLACEMENT KIT 51712861 60110273 CLUTCH 1 707...

Страница 21: ...7 1REF 10 76039119 SEAL PART OF 7 1REF 11 51705710 HOUSING ASM REAR BRG 1 12 60025005 HOUSING PART OF 11 1REF 13 70055010 BEARING CUP PART OF 11 1REF 14 60025012 CRANKCASE 1 15 72053413 PIPE PLUG 1 1...

Страница 22: ...1REF 46 72531042 ELBOW 1 8 1 4NPT 90 BRASS 1REF 47 72532358 ADAPTER 3 4MSTR 3 4MJIC 1 48 72532360 ADAPTER 1 1 16MSTR 3 4MJIC 1 51712285 01 19980106 CONTINUED ON FOLLOWING PAGE ITEM PART NO DESCRIPTION...

Страница 23: ...DA425HA 4 13 DA425HA10 COMPRESSOR ASM W O COOLER 51712285 2 51712285 02 19980106...

Страница 24: ...DA425HA 4 14...

Страница 25: ...T FAILURE TO FOLLOW THIS PROCEDURE MAY RESULT IN THE NEED TO RESEAL THE UNIT LATER 5 Hone the cylinder to break the glaze and to remove the buildup at the top of the cylinders 6 Measure the inside dia...

Страница 26: ...lts bolts must be diagonally opposed Strike the pump cover with a rubber faced mallet to jar the pump loose When the tension spring can be felt against the pump cover the pump is loose 7 Insert the tw...

Страница 27: ...ACEMENT CAUTION CLUTCH FAILURE MAY BE DUE TO ALEAKING CHECK VALVE MAKE CERTAIN THAT THE CHECK VALVES ARE FUNCTIONING PROPERLY BEFORE INSTALLING THE NEW CLUTCH THE CHECK VALVES MAY BE CHECKED BY PRESSU...

Страница 28: ...ZE TANK COMPRESSOR DOES NOT RECOVER PRESSURE AS FAST AS IT SHOULD 19950922 To reinstall the clutch 1 Position the magnetic coil assembly over the front bearing housing and secure the assembly with the...

Страница 29: ...d the PTO is engaged It also isolates the crane speed control from the compressor speed control 6 2 OPERATION 6 2 1 IGNITION ON When the ignition switch of the vehicle is turned ON terminal 9 of the t...

Страница 30: ...DA425HA 99900682 6 2 FIGURE F 3 RELAY BOARD COMPONENTS WIRING 19930125...

Страница 31: ...g mode the engine speed is reduced When the compressor goes into the charging mode terminal 5 of relay C energizes the coil in the relay connecting terminal 4 to terminal C of the relay which is HOT f...

Страница 32: ...DA425HA 99900682 6 4 FIGURE F 4 IGNITION ON FIGURE F 5 REMOTE CONTROL HANDLE TYPICAL 19930125...

Страница 33: ...DA425HA 99900682 6 5 19930125 FIGURE F 6 REMOTE STARTING OF VEHICLE IGNITION ON...

Страница 34: ...DA425HA 99900682 6 6 19930125 FIGURE F 7 SPEED CONTROL COMPRESSOR ONLY...

Страница 35: ...NG Failure to remove the extra connecting wire will cause the relay board to fail Check jumper wire connections of relay board being replaced Most relay boards are wired as stated in item 4 1 NOTES Ci...

Страница 36: ...DA425HA 99900682 6 8 19930125...

Страница 37: ...DA425HA 99900682 6 9...

Страница 38: ...rvice items is performed by someone other than an authorized IMT dealer 2 if product is modified or altered in ways not approved by IMT PURCHASER S RESPONSIBILITY This warranty covers only defective m...

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