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2. INSTALLATION 

 

Page 9 

©1998-2008 DH Instruments, a Fluke Company 

2.2.2.2

 

HIGH PRESSURE INSTRUMENT GAS 

High pressure instrument gas is boosted by the booster and output from the 
booster high pressure 

OUT port

High pressure instrument gas supply requirements are: 

Flow rate:   

140 slm (5 scfm) minimum  

Cleanliness:  Use clean, dry instrument grade gases only.  

Pressure: 

 

2 MPa (300 psig) minimum, 20 MPa (3 000 psig) maximum. 
Maximum boosted pressure output is high pressure supply 

 

times 25. 

2.3

 

INSTALLATION AND SETUP 

2.3.1

 

GENERAL CONSIDERATIONS 

The GB gas booster system is divided into two parts: the gas booster itself and the Drive Air 
Control Kit.  The two parts are separate so that they may be installed separately. 

The gas booster, which is large and relatively noisy, does not need to be accessed regularly.  
It is generally mounted out of the way, for example behind and under a work bench. 
The booster may be set horizontally or vertically. 

The Drive Air Control Kit allows local control of booster operation.  The output pressure of the 
booster can be set by adjustment of the drive air pressure and the 

SHUTOFF valve

 turns the 

booster ON and OFF.  The Drive Air Control Kit is presented on a bracket meant to be 
mounted at a location convenient to the operator, for example on the front of a work bench. 

When selecting the site for installation of the GB gas booster system, carefully consider 
access for the connections that need to be made (drive air to the Drive Air Control Kit, high 
pressure instrument gas to the booster, very high pressure gas output from the booster to the 
test or calibration system). 

The orientation of the booster is of no consequence to its operation.  It may be installed 
vertically, horizontally or any combination of the two with no affect on performance 
or maintenance. 

A variety of factors must be considered when determining where to locate the gas booster 
and the Drive Air Control Kit.  Factors include, but are not limited to: 

 

If control over booster operation by the operator is desired, locate the Drive Air Control 
Kit where it can be easily accessed; 

 

The high pressure being generated and associated safety concerns; 

  The source of gas supplies (drive air supply and high pressure instrument 

 

gas supply); 

 

Point of use of output pressures; 

 

Noise levels.  The booster operation is noisy; 

 

Vibration during use; 

 

Access to the unit for operation of the regulators and valve; 

 

Vents to atmosphere. 

Содержание GB-152

Страница 1: ...1998 2008 DH Instruments a Fluke Company GB 75 and GB 152 Gas Booster With Control Kit Operation and Maintenance Manual...

Страница 2: ...ruments a Fluke Company All rights reserved Information in this document is subject to change without notice No part of this document may be reproduced or transmitted in any form or by any means elect...

Страница 3: ...SITE 8 2 2 2 GAS SUPPLIES 8 2 2 2 1 DRIVE AIR SUPPLY 8 2 2 2 2 HIGH PRESSURE INSTRUMENT GAS 9 2 3 INSTALLATION AND SETUP 9 2 3 1 GENERAL CONSIDERATIONS 9 2 3 2 INSTALLATION 10 2 3 2 1 BOOSTER INSTALLA...

Страница 4: ...NERAL INFORMATION 17 5 2 BOOSTER WILL NOT RUN 17 5 3 BOOSTER RUNS TOO SLOWLY 18 5 4 PRESSURE GENERATES TOO SLOWLY OR NOT AT ALL 18 5 5 BOOSTER RUNS CYCLES CONTINUOUSLY 19 5 6 CANNOT ACHIEVE DESIRED PR...

Страница 5: ...Instruments a Fluke Company T TA AB BL LE ES S Table 1 GB 75 or GB 152 Parts List 7 Table 2 DHI Authorized Service Providers 21 F FI IG GU UR RE ES S Figure 1 GB 152 Gas Booster 2 Figure 2 Drive Air C...

Страница 6: ...Fluke Company Page IV A AB BO OU UT T T TH HI IS S M MA AN NU UA AL L Manual Conventions CAUTION is used in throughout the manual to identify user warnings and cautions NOTE is used throughout the man...

Страница 7: ...0 psi minimum to higher pressure The booster is powered by drive air The high pressure output is equal to the drive air input times the boosting ratio of 75 or 152 The high pressure output is connecte...

Страница 8: ...OF THE COMPONENTS 1 2 1 GAS BOOSTER 1 High Pressure Instrument Gas Filter 2 High Pressure Instrument Gas Supply Port 3 Drive Air Supply Port from Drive Air Control Kit 4 Breather Port 5 Low Pressure...

Страница 9: ...Company 1 2 2 DRIVE AIR CONTROL KIT 1 Drive Air Supply Connection not visible 2 Drive Pressure Adjust Regulator 3 Drive Pressure Indication Gauge 4 Drive Air Shut Off Valve 5 Drive Air Out Connection...

Страница 10: ...Instruments a Fluke Company Page 4 Figure 3 System Schematic 1 Drive Air Regulator 5 High Pressure Outlet Port 2 Drive Air Gauge 6 Booster Pump 3 Drive Air Shutoff Valve 7 1 4 in PFA Tubing 4 High Pr...

Страница 11: ...pressure output is high pressure supply times 25 Supply Flow Rates Shop Drive Air High Pressure Supply Gas 425 to 2 125 slm 15 to 75 scfm 140 to 560 slm 5 to 20 scfm Pressure Connections Drive Air Su...

Страница 12: ...GB 75 AND GB 152 OPERATION AND MAINTENANCE MANUAL 1998 2008 DH Instruments a Fluke Company Page 6 N NO OT TE ES S...

Страница 13: ...spect all parts for damage If damage is noted report it to your Receiving Department for appropriate action Inspect for any missing components or accessories using Table 1 Should any items be missing...

Страница 14: ...ion 2 3 1 for additional recommendations 2 2 2 GAS SUPPLIES Two sources of compressed gas are required to operate the gas booster They are drive air see Section 2 2 2 1 and high pressure instrument ga...

Страница 15: ...valve turns the booster ON and OFF The Drive Air Control Kit is presented on a bracket meant to be mounted at a location convenient to the operator for example on the front of a work bench When select...

Страница 16: ...steps below n Identify an appropriate location for the Drive Air Control Kit bracket If the booster will regularly be turned ON OFF and or frequent adjustment of booster output pressure is desired th...

Страница 17: ...as the DHI GPC1 Gas Pressure Controller The booster high pressure OUT port is connected to the SUPPLY port of the GPC1 see the GPC1 Operation and Maintenance Manual To connect the booster high pressu...

Страница 18: ...UST regulator knob clockwise while observing the set pressure on the DRIVE gauge Set the drive pressure to the maximum desired high pressure output divided by the booster ratio 75 for GB 75 152 for GB...

Страница 19: ...air cycling valve pilot valve and vent section This section provides the reciprocating action and compression force needed to operate the booster and generate the high pressure gas Drive air is chann...

Страница 20: ...imes the booster ratio To correctly set the pressure gas flow must not occur If flow is present in the circuit when the regulator is adjusted the pressure will increase when flow is reduced If the set...

Страница 21: ...age 15 1998 2008 DH Instruments a Fluke Company 4 4 M MA AI IN NT TE EN NA AN NC CE E A AN ND D A AD DJ JU US ST TM ME EN NT TS S 4 1 MAINTENANCE GB 75 and GB 152 gas booster packages require no stand...

Страница 22: ...GB 75 AND GB 152 OPERATION AND MAINTENANCE MANUAL 1998 2008 DH Instruments a Fluke Company Page 16 N NO OT TE ES S...

Страница 23: ...position If not set the valve fully to the ON position Check that drive air pressure supply is actually present at the DRIVE ADJUST regulator inlet connection If not ensure drive air is supplied at th...

Страница 24: ...ow 2 MPa 300 psi If the supply is too low increase supply pressure Speed of booster pressure generation is directly related to the pressure of the high pressure instrument gas supply For example press...

Страница 25: ...at the high pressure circuit connected to the booster OUT port is not open to atmosphere or doesn t have a severe leak If the shop drive air supply pressure is above 500 kPa 75 psig for GB 75 or 250 k...

Страница 26: ...eplacement Recommended torque on a DH500 fitting gland is 15 Nm It is possible that a leak exists in the high pressure section of the gas booster These leaks are very difficult to isolate and detect I...

Страница 27: ...or goodwill even if DHI has been advised of the possibility thereof and regardless of whether such products are used individually or as components in other products Items returned to DHI under warrant...

Страница 28: ...GB 75 AND GB 152 OPERATION AND MAINTENANCE MANUAL 1998 2008 DH Instruments a Fluke Company Page 22 N NO OT TE ES S...

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