G
G
•
Do not place any object on top of the charger or place the charger on a soft surface
that might block the ventilation slots and result in excessive internal heat.
Place the
charger in a position away from any heat source. The charger is ventilated through slots in the
top and the bottom of the housing.
•
Do not operate the charger with a damaged cord or plug.
•
Do not operate the charger if it has received a sharp blow, been dropped or otherwise
damaged in any way.
Take it to an authorized service center.
•
Do not disassemble the charger; take it to an authorized service center when service or
repair is required.
Incorrect reassembly may result in a risk of electric shock, electrocution or fire.
•
Disconnect the charger from the outlet before attempting any cleaning. This will
reduce the risk of electric shock.
Removing the battery pack will not reduce this risk.
•
NEVER
attempt to connect 2 chargers together.
•
The charger is designed to operate on standard 120V household electrical power. Do
not attempt to use it on any other voltage.
This does not apply to the vehicular charger.
Chargers
Your tool uses a D
e
WALT charger. Be sure to read all safety instructions before using your charger.
Consult the chart at the end of this manual for compatibility of chargers and battery packs.
Charging Procedure (Fig. 2)
1. Plug the charger into an appropriate outlet before inserting the battery pack.
2. Insert the battery pack (F) into the charger, as shown in Figure 2, making sure the pack is fully
seated in charger. The red (charging) light will blink continuously, indicating that the charging
process has started.
3. The completion of charge will be indicated by the red light remaining ON continuously. The pack
is fully charged and may be used at this time or left in the charger.
Indicator Light Operation
PACK CHARGING
PACK CHARGED
x
HOT/COLD DELAY
PROBLEM PACK OR CHARGER
PACK CHARGING
PACK CHARGED
HOT/COLD DELAY
DCB101, DCB102, DCB103
DCB107, DCB112, DCB113, DCB115
Charge Indicators
This charger is designed to detect certain problems that can arise. Problems are indicated by the red
light flashing at a fast rate. If this occurs, re-insert the battery pack into the charger. If the problem
persists, try a different battery pack to determine if the charger is working properly. If the new pack
charges correctly, then the original pack is defective and should be returned to a service center or
other collection site for recycling. If the new battery pack elicits the same trouble indication as the
original, have the charger and the battery pack tested at an authorized service center.
HOT/COLD DELAY
DCB101, DCB102, DCB103
These chargers have a hot/cold delay feature. When the charger detects a battery that is too hot or
too cold, it automatically starts a delay, suspending charging. The red light flashes long, then short
while in the hot/cold delay mode.
Once the battery has reached an optimum temperature, the charger will automatically resume the
charging procedure. This feature ensures maximum battery life.
DCB107, DCB112, DCB113, DCB115
These chargers have a hot/cold delay feature. When the charger detects a battery that is too hot
or too cold, it automatically starts a delay, suspending charging. The red light will continue to blink,
but a yellow indicator light will be illuminated during this suspension.
Once the battery has reached an optimum temperature, the yellow light will turn off and the charger
will automatically resume the charging procedure. This feature ensures maximum battery life.
LEAVING THE BATTERY PACK IN THE CHARGER
The charger and battery pack can be left connected with the charge indicator showing Pack
Charged.
WEAK BATTERY PACKS:
Weak batteries will continue to function but should not be expected to
perform as much work.
FAULTY BATTERY PACKS
DCB101, DCB102, DCB103
These chargers will not charge a faulty battery pack. The charger will indicate faulty battery pack by
refusing to light or by displaying problem pack or charger.
NOTE:
This could also mean a problem with a charger.
DCB107, DCB112, DCB113, DCB115
These chargers will not charge a faulty battery pack. The charger will indicate faulty battery pack by
refusing to light.
NOTE:
This could also mean a problem with a charger.
Wall Mounting
DCB107, DCB112, DCB113, DCB115
These chargers are designed to be wall mountable or to sit upright on a table or work surface.
If wall mounting, locate the charger within reach of an electrical outlet. Mount the charger securely
using drywall screws at least 1" (25.4 mm) long, screwed into wood to an optimal depth leaving
approximately 7/32" (5.5 mm) of the screw exposed.
Important Charging Notes
1. Longest life and best performance can be obtained if the battery pack is charged when the air
temperature is between 65 ˚F and 75 ˚F (18 ˚ – 24 ˚C). DO NOT charge the battery pack in an air
temperature below +40 ˚F (+4.5 ˚C), or above +104 ˚F (+40 ˚C). This is important and will prevent
serious damage to the battery pack.
2. The charger and battery pack may become warm to the touch while charging. This is a normal
condition, and does not indicate a problem. To facilitate the cooling of the battery pack after
use, avoid placing the charger or battery pack in a warm environment such as in a metal shed
or an uninsulated trailer.
3. A cold battery pack will charge at about half the rate of a warm battery pack. The battery
pack will charge at that slower rate throughout the entire charging cycle and will not return to
maximum charge rate even if the battery pack warms.
4. If the battery pack does not charge properly:
a. Check operation of receptacle by plugging in a lamp or other appliance;
b. Check to see if receptacle is connected to a light switch which turns power off when you turn
out the lights;
c. Move the charger and battery pack to a location where the surrounding air temperature is
approximately 65 ˚F – 75 ˚F (18 ˚ – 24 ˚C);
d. If charging problems persist, take the tool, battery pack and charger to your local service
center.
5. The battery pack should be recharged when it fails to produce sufficient power on jobs which
were easily done previously. DO NOT CONTINUE to use under these conditions. Follow the
charging procedure. You may also charge a partially used pack whenever you desire with no
adverse effect on the battery pack.
6. Foreign materials of a conductive nature such as, but not limited to, grinding dust, metal chips,
steel wool, aluminum foil, or any buildup of metallic particles should be kept away from charger
cavities. Always unplug the charger from the power supply when there is no battery pack in the
cavity. Unplug the charger before attempting to clean.
7. Do not freeze or immerse the charger in water or any other liquid.
WARNING:
Shock hazard. Don’t allow any liquid to get inside the charger. Electric shock may
result.
WARNING:
Burn hazard. Do not submerge the battery pack in any liquid or allow any liquid to
enter the battery pack. Never attempt to open the battery pack for any reason. If the plastic housing
of the battery pack breaks or cracks, return to a service center for recycling.
Storage Recommendations
1. The best storage place is one that is cool and dry, away from direct sunlight and excess heat
or cold.
2. For long storage, it is recommended to store a fully charged battery pack in a cool dry place
out of the charger for optimal results.
NOTE:
Battery packs should not be stored completely depleted of charge. The battery pack will
need to be recharged before use.
SAVE THESE INSTRUCTIONS FOR FUTURE USE
COMPONENTS (Fig. 1)
WARNING:
Never modify the power tool or any part of it. Damage or personal injury could result.
A. Trigger switch
F. Battery pack
B. Forward/reverse control button
G. Worklights
C. Accessory release button
H. Belt hook (optional accessory)
D. 1/4" (6.35 mm) hex chuck
I. Screw
E. Battery release button
J. Speed selector
INTENDED USE
These impact wrench/drivers are designed for professional impact screwdriving applications. The
impact function makes this tool particularly useful for driving fasteners in wood, metal and concrete.
DO NOT
use under wet conditions or in presence of flammable liquids or gases.
These heavy-duty impact wrench/drivers are professional power tools.
DO NOT
let children come
into contact with the tool. Supervision is required when inexperienced operators use this tool.
Belt Hook (Optional Accessory) (Fig. 1)
WARNING: To reduce the risk of serious personal injury, place the forward/reverse
button in the lock-off position or turn tool off and disconnect battery pack before making
any adjustments or removing/installing attachments or accessories.
An accidental start-up
can cause injury.
WARNING: To reduce the risk of serious personal injury, DO NOT
suspend tool overhead
or suspend objects from the belt hook.
ONLY
hang tool’s belt hook from a work belt.
WARNING: To reduce the risk of serious personal injury,
ensure the screw holding the belt
hook is secure.
IMPORTANT:
When attaching or replacing the belt hook, use only the screw (I) that is provided.
Be sure to securely tighten the screw.
The belt hook (H) can be be attached to either side of the tool using only the screw (I) provided, to
accommodate left- or right- handed users. If the hook is not desired at all, it can be removed from
the tool.
To move belt hook, remove the screw (I) that holds the belt hook in place then reassemble on the
opposite side. Be sure to securely tighten the screw.
OPERATION
WARNING: To reduce the risk of serious personal injury, place the forward/reverse
button in the lock-off position or turn tool off and disconnect battery pack before making
any adjustments or removing/installing attachments or accessories.
An accidental start-up
can cause injury.
Installing and Removing the Battery Pack (Fig. 3)
NOTE:
Make sure your battery pack is fully charged.
To install the battery pack (F) into the tool handle, align the battery with the rails inside the tool’s
handle and slide it firmly into the handle until you hear the lock snap into place.
To remove the battery pack from the tool, press the release button (E) and firmly pull the battery
pack out of the tool handle. Insert it into the charger as described in the charger section of this
manual.
FUEL GAUGE BATTERY PACKS (FIG. 1)
Some D
e
WALT battery packs include a fuel gauge which consists of three green LED lights that
indicate the level of charge remaining in the battery pack.
The fuel gauge is an indication of approximate levels of charge remaining in the battery pack
according to the following indicators:
75–100% charged
51–74% charged
< 50% charged
Pack needs to be charged
To actuate the fuel gauge, press and hold the fuel gauge button (K). A combination of the three
green LED lights will illuminate designating the level of charge left. When the level of charge in the
battery is below the usable limit, the fuel gauge will not illuminate and the battery will need to be
recharged.
NOTE:
The fuel gauge is only an indication of the charge left on the battery pack. It does not
indicate tool functionality and is subject to variation based on product components, temperature
and end-user application.
For more information regarding fuel gauge battery packs, please contact call 1-800-4-D
e
WALT
(1-800-433-9258) or visit our website www.dewalt.com.
Variable Speed Trigger Switch (Fig. 1)
To turn the tool on, squeeze the trigger switch (A). To turn the tool off, release the trigger switch.
Your tool is equipped with a brake. The tool will stop when the trigger switch is fully released. The
variable speed switch enables you to select the best speed for a particular application. The more
you squeeze the trigger, the faster the tool will operate. For maximum tool life, use variable speed
only for starting holes or fasteners.
NOTE:
Continuous use in variable speed range is not recommended. It may damage the switch
and should be avoided.
Forward/Reverse Control Button (Fig. 1)
A forward/reverse control button (B) determines the direction of the tool and also serves as a lock-
off button.
To select forward rotation,
release the trigger switch and depress the forward/reverse
control button on the right side of the tool.
To select reverse,
release the trigger switch (A) and
depress the forward/reverse control button on the left side of the tool. The center position of the
control button locks the trigger switch (A) in the off position. When changing the position of the
control button, be sure the trigger is released.
Worklights (Fig. 1)
CAUTION: Do not stare into worklight.
Serious eye injury could result.
There are three worklights (G) located around the 1/4" (6.35 mm) hex chuck (D). The worklights
are activated when the trigger switch is depressed, and will automatically turn off 20 seconds after
the trigger switch is released. If the trigger switch remains depressed, the worklights will remain on.
NOTE:
The worklights are for lighting the immediate work surface and are not intended to be used
as a flashlight.
Speed Selector (Fig. 4)
Your tool is equipped with a speed selector (J) which allows you to select one of three speeds.
Select the speed based on the application and control the speed of the tool using the variable
speed trigger switch (A).
Speed 1
0–950 rpm
Speed 2
0–1900 rpm
Speed 3
0–2850 rpm
Accessory Insertion and Release (Fig. 5, 6)
NOTE:
The tool accepts 1/4" (6.35 mm) hex accessories and 1" (25.4 mm) bit tips only.
To install an accessory
, fully insert the accessory into the chuck (D). The accessory is locked
into place (Fig. 5).
To remove an accessory
, push on the accessory release button (C). Remove the accessory then
release the accessory release button (Fig. 6).
Usage
Your impact tool can generate the following output torque:
Cat #
Ft.-Lbs.
In.-Lbs.
Nm
DCF895
125
1500
170
CAUTION:
Ensure fastener and/or system will withstand the level of torque generated by the
tool. Excessive torque may cause breakage and possible personal injury.
1. Place the socket on the fastener head. Keep the tool pointed straight at the fastener.
2. Press switch to start operation. Release switch to stop operation. Always check torque with a
torque wrench, as the fastening torque is affected by many factors including the following:
•
Voltage:
Low voltage, due to a nearly discharged battery, will reduce fastening torque.
•
Socket size:
Failure to use the correct socket size will cause a reduction in fastening torque.
•
Bolt Size:
Larger bolt diameters generally require higher fastening torque. Fastening torque
will also vary according to length, grade, and torque coefficient.
•
Bolt:
Ensure that all threads are free of rust and other debris to allow proper fastening torque.
•
Material:
The type of material and surface finish of the material will affect fastening torque.
•
Fastening Time:
Longer fasten ing time results in increased fastening torque. Using a longer
fastening time than recom mended could cause the fasteners to be overstressed, stripped or
damaged.
MAINTENANCE
WARNING: To reduce the risk of serious personal injury, place the forward/reverse
button in the lock-off position or turn tool off and disconnect battery pack before making
any adjustments or removing/installing attachments or accessories.
An accidental start-up
can cause injury.
Cleaning
WARNING:
Blow dirt and dust out of all air vents with clean, dry air at least once a week. To
minimize the risk of eye injury, always wear ANSI Z87.1 approved eye protection when performing
this.
WARNING:
Never use solvents or other harsh chemicals for cleaning the non-metallic parts of
the tool. These chemicals may weaken the plastic materials used in these parts. Use a cloth
dampened only with water and mild soap. Never let any liquid get inside the tool; never immerse any
part of the tool into a liquid.
CHARGER CLEANING INSTRUCTIONS
WARNING:
Shock hazard. Disconnect the charger from the AC outlet before cleaning. Dirt and
grease may be removed from the exterior of the charger using a cloth or soft non-metallic brush.
Do not use water or any cleaning solutions.
Accessories
WARNING:
Since accessories, other than those offered by D
e
WALT, have not been tested with
this product, use of such accessories with this tool could be hazardous. To reduce the risk of injury,
only D
e
WALT recommended accessories should be used with this product.
Recommended accessories for use with your tool are available at extra cost from your
local service center. If you need any assistance in locating any accessory, please contact
D
e
WALT Industrial Tool Co., 701 East Joppa Road, Towson, MD 21286, call 1-800-4-D
e
WALT
(1-800-433-9258) or visit our website www.dewalt.com.
D
e
WALT recommends using only impact-ready accessories.
CAUTION:
Use only impact sockets. Non-impact sockets may break and cause a hazardous
condition. Inspect sock et prior to use to ensure that it con tains no cracks.
FIG. 1
B
A
E
F
G
D
C
J
H
I
J
FIG. 4
FIG. 3
F
E
FIG. 5
D
FIG. 6
C
D
K
FIG. 2
F
DCB101
