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TABLE

 

OF CONTENTS

 

1-

 

SAFETY PRECAUTIONS ............................................. 5

 

1.1-

 

Warning ....................................................................... 5

 

1.2-

 

Caution ........................................................................ 5

 

1.3-

 

Specifications table ...................................................... 6

 

1.4-

 

Operation Charateristic Curves ................................... 7

 

1.5-

 

Capacity variation ratio according to temperature ....... 8

 

1.6-

 

Noise criteria curve tables ........................................... 9

 

2-

 

CONSTRUCTION VIEWS ........................................... 10

 

3-

 

REFRIGERANT SYSTEM DIAGRAM ......................... 10

 

4-

 

SCHEMATIC DIAGRAMS ........................................... 11

 

4.1-

 

Electrical diagram ...................................................... 11

 

4.2-

 

Printed circuit board ................................................... 12

 

5-

 

FUNCTIONS AND CONTROL OUTDOOR UNIT ....... 13

 

5.1-

 

Thermostat ................................................................ 13

 

5.1.1-

 

Communicating thermostat (R02P029) ............. 13

 

5.1.2-

 

Legacy thermostat ............................................. 13

 

5.2-

 

Balance point adjustment .......................................... 13

 

5.3-

 

Function & control ...................................................... 13

 

5.3.1-

 

Temperature Parameters .................................. 13

 

5.3.2-

 

Basic Functions ................................................. 13

 

6-

 

INSTALLATION MANUAL .......................................... 15

 

6.1-

 

Notices for installation ............................................... 15

 

6.2-

 

Installation site instructions ........................................ 15

 

6.3-

 

Installation site of outdoor unit ................................... 15

 

6.4-

 

Safety precautions for electric appliances ................. 15

 

6.5-

 

Grounding .................................................................. 15

 

6.6-

 

Installation drawing .................................................... 16

 

6.7-

 

Installation of indoor cooling coil ................................ 16

 

6.7.1-

 

Multiposition coil ................................................ 16

 

6.7.1-

 

Multiposition (field conversion) .......................... 18

 

6.7.2-

 

Condensate drain .............................................. 18

 

6.8-

 

Installation of interface card ....................................... 19

 

6.8.1-

 

Evaporator temperature sensor installation ....... 19

 

6.9-

 

Installation of connection pipe ................................... 20

 

6.10-

 

installation of outdoor unit .......................................... 20

 

6.10.1-

 

Electrical wiring ................................................. 20

 

6.10.2-

 

Air purging and leakage test .............................. 20

 

6.10.3-

 

Outdoor unit condensate drainage .................... 21

 

6.10.4-

 

Check after installation and test operation ........ 21

 

6.10.5-

 

Operation test .................................................... 21

 

7-

 

TROUBLESHOOTING ................................................. 22

 

7.1-

 

Precautions before performing inspection or repair ... 26

 

7.2-

 

Verification ................................................................. 26

 

7.3-

 

Malfunction & status codes of the interface card 

flashing leds ......................................................................... 27

 

7.4-

 

Malfunction & status codes of the outdoor unit flashing 

leds  28

 

7.5-

 

Analysis of some of the malfunction display: ............. 30

 

7.6-

 

troubleshooting flow chart .......................................... 31

 

7.6.1-

 

IPM protection desynchronizing malfunction; 

compressor overcurrent ................................................ 32

 

7.6.2-

 

Anti-high temperature, overload protection ....... 33

 

7.6.3-

 

Failure start up malfunction ............................... 34

 

7.6.4-

 

Out of step diagnosis for the compressor .......... 35

 

7.6.5-

 

Overload and discharge malfunction ................. 36

 

7.6.6-

 

PFC (correction for power factor) malfunction ... 37

 

7.6.7-

 

Communication malfunction .............................. 38

 

7.6.8-

 

Flow chart outdoor communication circuit 

detecting........................................................................ 39

 

7.6.9-

 

High pressure protection ................................... 40

 

8-

 

REMOVAL PROCEDURE OF OUTDOOR UNIT ........ 41

 

9-

 

COMPONENTS AND REPLACEMENT PARTS ......... 48

 

9.1-

 

Exploded vue 30/36K ................................................. 48

 

9.2-

 

Parts list 30/36K ......................................................... 49

 

APPENDIX 1:

 

RESISTANCE TABLE OF AMBIENT 

TEMPERATURE SENSOR 15 K ...................................... 50

 

APPENDIX 2:

 

RESISTANCE TABLE OF TUBE 

TEMPERATURE SENSOR 20 K ...................................... 51

 

APPENDIX 3:

 

RESISTANCE TABLE OF OUTDOOR 

DISCHARGE TEMPERATURE SENSOR 50 K ............... 52

 

APPENDIX 4:

 

WARRANTY POLICY ........................... 53

 

 

 

 

Содержание COND-30-01

Страница 1: ...ted in the outdoor unit If a metering device is already installed in the indoor coil it must be removed Both refrigerant lines must be separately insulated in order to avoid condensation and to ensure...

Страница 2: ...on the interface card should be blinking once every two seconds 3 The communicating thermostat will display Heat_Pump_Found 4 Set the thermostat to COOL mode and adjust the set point to a lower value...

Страница 3: ...oor unit 20 6 10 1 Electrical wiring 20 6 10 2 Air purging and leakage test 20 6 10 3 Outdoor unit condensate drainage 21 6 10 4 Check after installation and test operation 21 6 10 5 Operation test 21...

Страница 4: ...ic and clearances 16 Figure 12 Multiposition configurations 17 Figure 13 Splashguard without front slope 17 Figure 14 Splashguard with front slope 18 Figure 15 Multiposition field conversion 18 Figure...

Страница 5: ...uately grounded in accordance with the local electric codes Have all wiring connected tightly Loose connections may lead to overheating and a possible fire hazard All installation or repair work shall...

Страница 6: ...ic expansion valve Aluminum fins copper tube Axial flow Automatic defrosting Net weight Gross weight Refrigerant COP SEER 1 Model EER Dehumidifying volume 208 230 60 Compressor power input Throttling...

Страница 7: ...7 1 4 OPERATION CHARACTERISTICS CURVES Figure 1 Operation characteristic curves 30K Figure 2 Operation characteristic curves 36K...

Страница 8: ...8 1 5 CAPACITY VARIATION RATIO ACCORDING TO TEMPERATURE Figure 3 30K Capacity ratio vs outdoor temperature Figure 4 36K Capacity ratio vs outdoor temperature...

Страница 9: ...9 1 6 NOISE CRITERIA CURVE TABLES Figure 5 30K Noise curve Figure 6 36K noise curve Compressor frequency Hz Compressor frequency Hz...

Страница 10: ...ON VIEWS Figure 7 30 36K dimensions 3 REFRIGERANT SYSTEM DIAGRAM Figure 8 refrigerant system diagram Properly insulate ALL refrigerant tubing from outdoor units to the interior cooling coil to prevent...

Страница 11: ...11 4 SCHEMATIC DIAGRAMS 4 1 ELECTRICAL DIAGRAM Figure 9 30 36K Electrical diagram...

Страница 12: ...12 4 2 PRINTED CIRCUIT BOARD Figure 10 30 36K Circuit board...

Страница 13: ...NTROL 5 2 1 Temperature Parameters Indoor thermostat temperature Indoor ambient temperature Note T compensationis determined by indoor and outdoor units If the indoor unit controls temperature compens...

Страница 14: ...op and the indoor fan will run at pre set speed 2 Heating overload a If 52 2 126 the unit will return to n its original operation sate b If 55 131 frequency rise is not allowed c If 57 8 136 the compr...

Страница 15: ...unit is installed in accordance with the installation instructions and is convenient for maintenance and repair 6 The maximum height difference between the indoor cooling coil and the outdoor unit is...

Страница 16: ...lled with a vertical and horizontal drain pans and can be configured for upflow downflow horizontal blow through or horizontal pull through installations In the center opening of vertical drain pan a...

Страница 17: ...17 Figure 12 Multiposition configurations Figure 13 Splashguard without front slope...

Страница 18: ...out holes in the front panel to prevent air leakage Figure 15 Multiposition field conversion 6 7 3 Condensate drain Coils are equipped with multiple drain connections Determine the drain connections...

Страница 19: ...blinking once every two seconds 2 The Orange LED on the interface card should be blinking once every two seconds 3 The communicating thermostat will display Heat_Pump_Found 4 Set the thermostat to COO...

Страница 20: ...fastened properly NOTE Incorrect wiring may cause malfunction After the wires have been fastened ensure there is free space between the connection and fastening places on the main wire 6 10 2 Air purg...

Страница 21: ...ay cause water leakage Is the voltage in accordance with the rated voltage marked on the nameplate It may cause electric malfunction or damage the unit Is the electric wiring or piping connection inst...

Страница 22: ...22 7 TROUBLESHOOTING...

Страница 23: ...23...

Страница 24: ...24...

Страница 25: ...25...

Страница 26: ...irectly touching any of the circuit parts without first turning OFF the power NOTE A large capacity electrolytic capacitor is used in the outdoor unit controller inverter Therefore if the power supply...

Страница 27: ...ing properly with the communicating furnace this LED should be blinking by short bursts Normal with communicating installations If the LED is ON most of the time and the it turns OFF for very short pe...

Страница 28: ...ction Blinks 14 times The PFC circuit over current Stop for ID and OD doesn t match Blinks 16 times The indoor unit and outdoor unit doesn t match Compressor frequency limit by over current protection...

Страница 29: ...29...

Страница 30: ...load protection Possible reasons insufficient or too much refrigerant blockage of capillary and decrease of suction temp improper running of compressor burning in or stuck of bearing damage of discha...

Страница 31: ...unit AP1 below refers to the outdoor control panel USUAL SYMPTOMS Use AC voltmeter to check if the voltage between terminal L and N on the wiring board is within 210VAC 240VAC If the inductor L well c...

Страница 32: ...sequence correct Is the voltage input in the normal range test the voltage between L N of wiring board XT by DC voltage meter Is the coil resistance of compressor normal Is the compressor coil insulat...

Страница 33: ...protection USUAL SYMPTOMS Is the outdoor ambient temperature in a normal range Is the indoor and outdoor fans are running normal How is the radiating environment of the indoor and outdoor unit AP1 BEL...

Страница 34: ...tart up malfunction USUAL SYMPTOMS Is the compressor wiring correct Is the stop time of the compressor enough Is the compressor damaged Is the refrigerant charged too much AP1 BELOW IS THE CONTROL BOA...

Страница 35: ...35 7 6 4 Out of step diagnosis for the compressor USUAL SYMPTOMS Is the pressure to high Is the input voltage to low AP1 BELOW IS THE CONTROL BOARD OF OUTDOOR UNIT...

Страница 36: ...harge malfunction USUAL SYMPTOMS Is the electronic expansion valve connected correctly Is the expansion valve damaged Is the refrigerant leaking Is the overload protector damaged AP1 BELOW IS THE CONT...

Страница 37: ...37 7 6 6 PFC correction for power factor malfunction AP1 BELOW IS THE CONTROL BOARD OF OUTDOOR UNIT Check if the inductor L of outdoor unit and PFC capacity are damaged...

Страница 38: ...ire and the built in wiring of the indoor and the outdoor are connected correctly and not damaged Is the communication circuit of the indoor mainboard is damaged Is the communication circuit of the ou...

Страница 39: ...39 7 6 8 Flow chart outdoor communication circuit detecting...

Страница 40: ...40 7 6 9 High pressure protection...

Страница 41: ...PROCEDURE OF OUTDOOR UNIT WARNING Be sure to wait for a minimum of 10 minutes after turning off all power supplier before disassembly NOTE Electric heater band is not shown below Models COND 30 01 ET...

Страница 42: ...42...

Страница 43: ...43...

Страница 44: ...44...

Страница 45: ...45...

Страница 46: ...46...

Страница 47: ...47...

Страница 48: ...48 9 COMPONENTS AND REPLACEMENT PARTS 9 1 EXPLODED VUE 30 36K...

Страница 49: ...5004 COND 26115004 1 20 Electronic expansion valve sub assy COND 07133688 COND 07133684 1 21 Temperature sensor COND 3900031001 COND 3900031001 1 22 Rear grill COND 01475013 COND 01163491 1 23 Condens...

Страница 50: ...7 75 2 94 237 114 0 904 28 2 72 41 99 37 12 169 76 2 844 239 115 0 88 30 1 68 79 100 38 11 52 171 77 2 752 241 116 0 856 32 0 65 37 102 39 11 06 172 78 2 663 243 117 0 833 34 1 62 13 104 40 10 62 174...

Страница 51: ...75 2 206 237 114 0 678 28 2 54 31 99 37 9 003 169 76 2 133 239 115 0 66 30 1 51 59 100 38 8 642 171 77 2 064 241 116 0 642 32 0 49 02 102 39 8 297 172 78 1 997 243 117 0 625 34 1 46 6 104 40 7 967 17...

Страница 52: ...9 79 26 47 08 149 65 10 18 219 104 2 955 10 12 306 2 81 27 45 07 151 66 9 827 221 105 2 872 12 11 289 6 82 28 43 16 153 67 9 489 223 106 2 792 14 10 274 84 29 41 34 154 68 9 165 225 107 2 715 16 9 259...

Страница 53: ...ed Installation of Accessory Equipment Dettson Industries Inc authorizes the application of accessory equipment which will operate in conjunction with its products provided that the following conditio...

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