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10 

 

 

OPERATION 

3.1  START-UP 

Before starting up the unit, be sure to check that the following 
items are in compliance: 

 

1. 

The  electrical  installation,  the  oil  supply  system,  the 
venting system, combustion air supply and ventilation; 

2. 

The  blower  access  door  is  in  place  and  the  blower  rail 
locking screws are well tightened; 

3. 

The Blocked Vent Shut-Off (BVSO) is installed according 
to instructions (for chimney venting); 

4. 

The oil supply valve is open; 

5. 

The burner ‘’Reset’’ button is well pushed in or re-armed; 

6. 

The preliminary air adjustments on the burner comply 
with the technical specifications in this manual; 

7. 

The  blower  speed  adjustments  for  heating  and  air 
conditioning  are  appropriate  and  according  to  the 
specifications in this manual; 

8. 

The blower start/stop delays are satisfactory; 

9. 

The thermostat of the room is in the heating mode and is 
set higher than the ambient temperature. 

 

 
To start the unit, turn the main electrical switch on.  
 

3.2 

OPERATING

 

SEQUENCE 

OIL

 

HEATING

 

MODE

 

 

1. 

The W-R contact closes; 

2. 

The  burner  motor  starts  up  to  pre-purge  the  combustion 
chamber  for  a  period  of  10  to  15  seconds.  During  that 
time a spark is established on the electrodes; 

3. 

The  solenoid  valve  opens  and  a  flame  is  established. 
Shortly after, the electrodes cease to spark; 

4. 

Then the blower runs up to full speed. The delay depends 
on  the  adjustments  that  were  made  on  the  electronic 
board, which controls the blower motor. Refer to Sections 
2.11 and 2.12 above as well as the airflow tables for more 
details. 

5. 

When  the  call  for  heat  is  satisfied,  the  solenoid  valve 
closes,  the  flame  goes  out  and  the  burner  motor  stops 
(after post purge delay, if applicable). 

6. 

The  blower  stops  shortly  after  the  burner.  The  delay 
depends  on  the  adjustments  that  were  made  on  the 
electronic  board  that  controls  the  blower.  Refer  to 
Sections 2.11 and 2.12 above as well as the airflow table 
for more details. 

 

Note:  A  detailed  operating  sequence  of  the  oil  burner  is 
outlined in the instructions provided with the burner. 
 

3.3 

CHECKS

 

AND

 

ADJUSTMENTS 

 

3.3.1 

Purging the oil line 

 

Open  the  bleed  port  screw  and  start  the  burner.  Allow  the  oil 
to drain into a container for at least 10 seconds. The oil should 
flow absolutely free of white streaks or air bubbles to indicate 
that no air is being drawn into the suction side of the oil piping 
and  pump.  Slowly  close  and  tighten  the  bleed  screw.  Once 
closed, the flame will light up. 
  

 

3.3.2 

Pressure adjustment 

 

The  oil  pressure  must  be  adjusted  according  to  the 
Technical  Specifications  of  this  manual.  An  adjustment 
screw and a connection for a pressure gauge are located 
on the oil pump for that purpose. Also refer to the burner 
instruction manual. 
 

3.3.3 

Combustion Check 

 

IMPORTANT

 

The heat exchanger metal surfaces may have oil and the 
baffle  insulation  also  contains  binders.  These  products 
will burn or evaporate when the unit operates for the first 
time. Because of this, the smoke reading may be inexact 
during  the  first  minutes  of  operation.  Therefore,  the  unit 
must operate during at least 60 minutes before taking any 
readings  to  adjust  the  combustion  quality.  Let  the  unit 
cool down before making any adjustments. 

 

IMPORTANT

 

The  combustion  check  verification  MUST  be  performed 
after the nozzle replacement or the burner cleaning. After 
these  manipulations,  the  combustion  parameters  are 
necessarily  modified.  Refer  also  to  the  burner  instruction 
manual.  

 
 

1. 

Drill  a  test  hole  in  the  flue  pipe,  approximately  18 
inches from the furnace breech. Insert the smoke test 
probe  into  the  hole.  For  installation  using  a  sidewall 
venting, use the orifice provided on the breech plate; 

2. 

From  a  cold  start,  let  the  unit  operate  for  about  5  
minutes; 

3. 

Set  the  burner  air  setting  until  you  have  between  0 
and 1 on the Bacharach Scale (or a “trace”); 

4. 

Take  a  CO

2

  sample  at  the  same  test  location  where 

the #1 smoke reading was taken and make note of it. 
Example: 13.8% of CO

2

 or 2.5% of O

2

5. 

Adjust  the  burner  air  setting  to  obtain  a  CO

reading 

1.5%  lower  (or  a  O

2

  reading  2.0%  higher)  than  the 

reading  associated  with  the  “trace”  of  smoke. 
Example: 12.3% of CO

2

 or 4.5% of O

2

6. 

This  method  of  adjusting  the  burner  will  result  in 
clean  combustion  (Bacharach  smoke  scale  between 
0  and  a  trace)  and  ensure  the  proper  functioning  of 
the system. The optimum CO

2

 level is around 12% to 

13% (or 3.5% to 5.0% of O

2

). 

 

3.3.4 

Draft Regulator adjustment 

 

On chimney installations only, a barometric draft regulator 
(supplied  with  the  furnace)  must  be  installed,  in  order  to 
ensure  proper  draft  through  the  furnace.  The  barometric 
damper  must  be  mounted  with  the  hinge  pins  in  a 
horizontal position and the face of the damper vertical for 
proper  functioning  (see  instructions  included  with  the 
damper.) After the furnace has been firing for at least five 
minutes,  the  draft  regulator  should  be  set  to  between  -
0.025" and -0.060" W.C. 

 

Содержание AMP154SD

Страница 1: ...erbrooke Québec Canada J1L 1V8 www dettson ca Attention Do not tamper with the unit or its controls Call a qualified service technician INSTALLER SERVICE TECHNICIAN USE THE INFORMATION IN THIS MANUAL FOR THE INSTALLATION SERVICING OF THE FURNACE AND KEEP THE DOCUMENT NEAR THE UNIT FOR FUTURE REFERENCE HOMEOWNER PLEASE KEEP THIS MANUAL NEAR THE FURNACE FOR FUTURE REFERENCE US C DNS 1225A ...

Страница 2: ...s of ventilation air openings in a closet door 4 Figure 2 Upflow Installation 4 Figure 3 Downflow Installation 5 Figure 4 Horizontal Installation 5 Figure 5 Thermostat wiring heating and air conditioning with 4 speed motor 5 Figure 6 Thermostat wiring heating and air conditioning with ECM variable speed motor 6 Figure 7 Thermostat wiring heating and air conditioning heat pump with ECM variable spe...

Страница 3: ...nformation such as the model and serial numbers of the furnace WARNING Installations and repairs performed by unqualified persons can result in hazards to them and to others Installations must conform to local codes or in the absence of same to codes of the country having jurisdiction The information contained in this manual is intended for use by a qualified technician familiar with safety proced...

Страница 4: ... designed for outdoor installation It must be installed in such a manner as to protect its electrical components from water Outdoor installation will lead to a hazardous electrical condition and to premature failure of the equipment The minimum clearances from combustible material for each of the positions are specified in Table 4 If the furnace is installed in a basement or on a dirt floor in a c...

Страница 5: ...ground to minimize the risk of bodily harm if ever an electrical problem develops A green ground screw is supplied with the control box for that purpose The appliance must be installed in accordance with the current ANSI NFPA 70 National Electrical Code CSA C22 1 Canadian Electrical Code Part 1 and or local codes The control system depends on the correct polarity of the power supply Connect HOT wi...

Страница 6: ...own in table 1 and based on a pump pressure of 100 psi Always select nozzle sizes by working back from the desired flow rate at operating pressure and not the nozzle marking 2 5 2 Air and Turbulator Settings Before starting the burner for the first time adjust the air and turbulator settings to those listed in this manual Once the burner becomes operational final adjustments will be required Refer...

Страница 7: ...ove the three pole plug from the BVSO outlet on the furnace 3 The burner must shut off immediately while the blower continues to run to the end of the cool down cycle If the test is not in line with the above call a QUALIFIED SERVICE TECHNICIAN 2 8 COMBUSTION AIR SUPPLY AND VENTILATION WARNING Poisonous carbon monoxide gas hazard Comply with NFPA 31 U S and CSA B139 Canada standards for the instal...

Страница 8: ...at only outside air be used for combustion a Commercial buildings b Buildings with indoor pools c Furnaces installed near chemical storage areas The installation must carefully be verified to ensure that the combustion air comes from outside 2 10 1 Air filter A properly sized air filter must be installed on the return air side of the unit Refer to the Technical Specifications table 6 for the corre...

Страница 9: ...fier on the HUM terminal It supplies 120 VAC electric power when the burner is in operation A 24 VAC signal can also be supplied from the W and C terminals on the blower electronic board to activate a switching relay Also refer to the instructions supplied with the accessory 2 13 2 Electronic Air Cleaner EAC The EAC terminal on the electronic board supplies 120 VAC when the blower is operating in ...

Страница 10: ...he oil piping and pump Slowly close and tighten the bleed screw Once closed the flame will light up 3 3 2 Pressure adjustment The oil pressure must be adjusted according to the Technical Specifications of this manual An adjustment screw and a connection for a pressure gauge are located on the oil pump for that purpose Also refer to the burner instruction manual 3 3 3 Combustion Check IMPORTANT The...

Страница 11: ...iant heat from the heat exchanger 0 3 m 12 from the plenum of the main take off is usually sufficient 4 The temperature rise is calculated by subtracting the return air temperature from the supply air temperature 5 If the temperature rise is lower or exceeds the temperature specified in Table 6 change to the next lower or higher blower speed tap until the temperature rise falls to the target If th...

Страница 12: ...t exchanger and combustion chamber should be inspected to determine if replacement is required 8 After the cleaning replace the heat exchanger baffles flue collar plate and oil burner 9 Readjust the burner for proper operation 4 2 CLEANING THE BLOCKED VENT SHUT OFF DEVICE BVSO For continuous safe operation the Blocked Vent Shut off device BVSO must be inspected and maintained annually by a qualifi...

Страница 13: ...rvice telephone Day Night Dealer name and address START UP RESULTS Nozzle Pressure lb po2 Burner adjustments Primary air Fine air Drawer Assembly CO2 Smoke scale Bacharach Gross stack temperature F Ambient temperature F Chimney draft W C Overfire draft W C Test performed by ...

Страница 14: ...A 0 90 70A Minimum and Maximum pump pressure PSIG 145 150 145 150 Combustion air adjustment turbulator damper 1 0 3 75 3 0 4 25 1 0 3 75 3 0 4 25 AFUE From CSA B212 standard and Canadian regulation 86 4 85 7 86 4 85 7 AFUE From ASHRAE 103 standard and US regulation 86 1 85 0 86 1 85 0 Volts Hertz Phase Rated current Amps Minimum ampacity for wire sizing Amps Max fuse size Amps Control transformer ...

Страница 15: ...n Delay CFM Level Time Off Delay CFM Level Time A 1 OFF 2 OFF 0 68 13 45 sec 19 60 sec 38 3 min B 1 ON 2 OFF 0 80 13 45 sec 19 30 sec 38 3 min C 1 OFF 2 ON All 13 45 sec 100 0 sec 100 2 min D 1 ON 2 ON All 13 90 sec 100 0 sec 100 2 min No adjustment required A C size PreRun On Delay CFM Level Time ShortRun On Delay CFM Level Time Off Delay CFM Level Time All NO DELAY NO DELAY 100 90 sec OIL HEATIN...

Страница 16: ...F FURNACE 1 5 08 cm 2 2 54 cm 1 5 08 cm 2 BOTTOM FURNACE 2 Ø 2 54 cm 1 3 5 08 cm 2 4 BACK FURNACE OPPOSITE SIDE OF THE BURNER 1 7 62 cm 3 7 62 cm 3 7 62 cm 3 PLENUM OR HORIZONTAL WARM AIR DUCT WITHIN 6 ft OF FURNACE 2 5 08 cm 2 7 62 cm 3 5 08 cm 2 FURNACE 2 N A 5 08 cm 2 N A FLUE PIPE AROUND FLUE PIPE 22 86 cm 9 22 86 cm 9 22 86 cm 9 FRONT FURNACE BURNER SIDE 1 45 72 cm 18 45 72 cm 18 45 72 cm 18 ...

Страница 17: ...17 Figure 9 Furnace Dimensions ...

Страница 18: ...18 Figure 10 Wiring diagram 4 speed motor PSC ...

Страница 19: ...19 Figure 11 Wiring diagram variable speed motor ECM ...

Страница 20: ...20 Figure 12 Parts list with 4 speed motor PSC B500111A ...

Страница 21: ...640 WIRE CHANNEL INT 30 B03829 BLOWER DIVIDER 31 B03838 BLOWER SLIDE One blower slide included 32 B03835 02 LATERAL BAFFLE 33 B03867 01 FILTER RACK KIT 34 B03828 FLOOR 35 B03855 02 SIDE PANEL ASSEMBLY LEFT Panel insulation and baffle included 36 B03857 REAR PANEL ASSEMBLY Panel insulation and baffles included 37 B03864 REAR PANEL INSULATION 38 B03836 REAR BAFFLE 39 B01682 SUPPORT ELECTRONICS BOX 4...

Страница 22: ...22 Figure 13 Parts list with variable speed motor ECM B50112A ...

Страница 23: ...CHANNEL INT 29 B03829 BLOWER DIVIDER 30 B03838 BLOWER SLIDE One blower slide included 31 B03835 02 LATERAL BAFFLE 32 B03867 01 FILTER RACK KIT 33 B03828 FLOOR 34 B03855 02 SIDE PANEL ASSEMBLY LEFT Panel insulation and baffle included 35 B03857 REAR PANEL ASSEMBLY Panel insulation and baffles included 36 B03864 REAR PANEL INSULATION 37 B03836 REAR BAFFLE 38 B01682 SUPPORT ELECTRONICS BOX 39 L01F009...

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