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Lubrication, cooling

water

and

fuel

7-1

Engine

oil

Use

specified

engine

oil,

otherwise,

greatly

affects

the

startup

operation

and

life

the

engine.

(1)

Type of engine oil

Use

API service category class CF-4, CH-4, CI-4 or JASO DH-1.

[Note]

For new oil, the Total Base Number (TBN) must be at least 8mgkOH/g.

Do not use the unrecommended combination of fuel and oil stated in the

following table.

Refer to the engine instruction manual for further information.

The oil replacement interval depends on the grade of engine oil.

For CF-4

Replace the oil after first 125 hours, and afterward in every 250 hours.

For CH-4, CI-4, JASO DH-1

Replace the oil after first 125 hours, and afterward in every 500 hours.

every 250 hours

every 500 hours

CI-4, CH-4, JASO DH-1

Содержание DCA-150LSKE

Страница 1: ...d this manual for the sake of safety Be sure to observe the items under symbol marks WARNING and CAUTION for the sake of safety Always keep this manual at your machine for the sake of safety 2 8 5 Nih...

Страница 2: ...Japan...

Страница 3: ...rrect operation and maintenance of the machine to ensure its performance Incorrect handling of the machine may lead to a serious injury or decease Before using be sure to read this manual carefully Pa...

Страница 4: ...ns 53 6 4 Shut down 53 7 Lubrication cooling water and fuel 54 7 1 Engine oil 54 7 2 Cooling water 56 7 3 Fuel 56 8 Handling of battery 57 8 1 Caution on battery charge 58 8 2 Connection of booster ca...

Страница 5: ...duct or property damage Note This symbols show handling precautions for effective operation and many years of satisfactory operation Some of the items shown by CAUTION may also cause death or serious...

Страница 6: ...pecifying the nameplate No shown below and ask for new ones No Parts name Parts number Safety instruction B9211 0140 Warning moving parts B9040 0100 Warning hot coolant B9041 0030 Warning exhaust gas...

Страница 7: ...or in a place where exhaust gases stays Do not use the machine indoors or in storehouse tunnel ship hold tank etc of poor ventilation If it becomes necessary to use the machine in the above places the...

Страница 8: ...al cover closed and the terminal bolts tightened while the machine is running A low voltage is generated even when the machine is in low speed idle operation Be sure to stop the machine completely Do...

Страница 9: ...njury Rotary unit which runs at a high speed is located in the machine Note that it is very dangerous if you touch it Be sure to close the door and lock it during operation When the door needs to be o...

Страница 10: ...d chips etc and hazardous objects oil powder etc near the machine Wipe off spilt fuel and oil WARNING HOT COOLANT can cause severe scalds If the radiator cap is opened while the water temperature is h...

Страница 11: ...chine Using square timbers as shown right put each machine making sure that the weight is even Do not operate the machines in the state of stacking to prevent falling or dropping accidents WARNING HOT...

Страница 12: ...ted from the battery may be ignited and exploded by sparks For maintenance of the machine disconnect the ground cable on the ground side The battery acid is dilute sulfuric acid Improper handling will...

Страница 13: ...ht by projections which may cause injuries CAUTION Noise This machine generates large noise if the door is open Surrounding to large noise may cause hearing trouble Close and lock the door during oper...

Страница 14: ...a falling accident When lifting the machine use the hanger located at the roof center Keep out under the lifted machine Do not lift or do not transport the machine during operation as it may cause da...

Страница 15: ...utline and part names 1 oil drain plug 2 exhaust gas outlet 3 hanger rod 4 support hook 5 coolant in 6 output terminal 7 fuel in 8 fuel drain plug 9 control and operating panel 10 fuel level gauge 11...

Страница 16: ...ter 4 reserve tank 5 AC generator 6 diesel engine 7 radiator inter cooler 8 oil level gauge 9 control box 10 fuel tank 11 battery 12 muffler 13 fuel pre filter 14 engine oil in 15 blowby drain 16 envi...

Страница 17: ...ing fuel filter water level over speed fuel level failure fuel level indicator 3 AC voltmeter 4 output voltage indication lam p 5 frequency change over switch 6 speed regulator 7 voltage regulator 8 c...

Страница 18: ...14 16 environmental base fluid level warning lamp...

Страница 19: ...t indicates the numerical values of engine speed engine oil pressure run hours battery charging voltage or engine coolant temperature Indicated Items Unit engine speed min 1 engine oil pressure 100kPa...

Страница 20: ...If that would indicate higher temperature disconnect all loads decrease the speed for cool down operation and wait until the temperature comes down to normal value 2 Fuel Level Indicator That Indicate...

Страница 21: ...condition the abnormal value will be memorized and then indicated even after engine is started again In this case keep on pushing the button RESET for more than 5 seconds and the abnormal indication...

Страница 22: ...s unused for a long period of time the battery will continue to lose its charge Once the charge is exhausted the hour meter will not indicate hours and the battery will need to be recharged From a com...

Страница 23: ...pointing below the rated current When running the three phase and single phase loads together this meter indicates total current of them When running either the three phase or single phase load this m...

Страница 24: ...immediately operates to shut down the engine automatically The engine control unit will sometimes cause a temporal indication of the light when operating the starter switch but it is not related to a...

Страница 25: ...oltage indication lamp Indicates the selected voltage output when the engine is running 5 Environmental base fluid level warning lamp The liquid measure collected in an environmental base is displayed...

Страница 26: ...should be set in this position when the machine is in operation START This is the position to start the engine When your hand is released from the key after starting it is automatically set in the po...

Страница 27: ...s switch to the side of SINGLE In case of parallel operation turn the switch to the side of PARALLEL In the parallel mode the synchronizing lamp and the cross current compensation circuit function to...

Страница 28: ...f the breaker stops between ON and OFF positions This is what is called the trip condition In this case push the handle down to the OFF position to reset it or else it cannot be set in ON position 1 p...

Страница 29: ...o decrease it Adjust the voltage to the rated voltage with this regulator 2 Speed regulator This regulator is used to adjust the frequency Turn the regulator to clockwise to increase the speed and cou...

Страница 30: ...o adjust the electronic controller for it has already been set in the factory 1 Isochronous Droop Change Over Switch This switch is used to select the control characteristic of the electronic governor...

Страница 31: ...tarted again To cancel such condition and recover the normal indication press this push button for one second 5 Pre Lube Switch It enables non injection cranking by turning the switch ON Use this swit...

Страница 32: ...falling accident When lifting the machine use the hanger located at the roof center Keep out under the lifted machine Do not lift or do not transport the machine during operation as it may cause damag...

Страница 33: ...ngine running generates vibration during operation of the machine When installing the machine be sure to observe the following points Install the machine horizontally on a solid foundation Operation o...

Страница 34: ...st air from the radiator and exhaust gases to be discharged and to supply water to the radiator When the machine is operated in a place with much dust or salt careful maintenance is required to preven...

Страница 35: ...tor Indicator Lamp to confirm the output voltage Note that the indicator lamp can only turn ON when the starter switch is in PREHEAT RUN position Switching the output voltage 1 Turn OFF all the circui...

Страница 36: ...the cables are too small in size for the length the input voltage of the load drops which lowers the working efficiency or causes failure in operation Select the length and size of cable so that the...

Страница 37: ...olts before operating the machine Do not use damaged cables to prevent electric shock Insufficient tightening of bolts will generate heat at connections which may result in fire accidents When connect...

Страница 38: ...ike to prevent burning 2 Connecting three phase output terminal Connect the load to the output terminal after confirmation of load phase and voltage Use U V W for three phase load 200 220V or 400 440V...

Страница 39: ...r of the machine for turning the load ON and OFF may result in breaker failure In connecting the load be sure to stop the engine and turn OFF the breakers on the control panel Don t contact the connec...

Страница 40: ...e grounding certainly to prevent the electric shock by leak 1 Case grounding of the machine Use the grounding wire which sectional area conforms to the local rule Provide the grounding rod to satisfy...

Страница 41: ...lead wire to prevent catching on it If the lead wire is not long enough for the connection connect it as directed below 1 Connect the lead wire and the extension wire by soldering or sleeve coupling...

Страница 42: ...g on the load size With Droop control applied the frequency is controlled to change according to the applied load The RATED LOAD frequency will be decreasing approximately 2 2 5Hz compared to the NO L...

Страница 43: ...panel using the fixation bolts From pre start check to shut down Be sure to check the machine prior to starting 1 Pre start check Check oil cooling water fuel and so on 2 Periodical check Check each p...

Страница 44: ...n fuel 5 Checking on battery acid 6 Checking on environmental base drain 7 Checking on grounding for electric shock protection 8 Checking for leakage of oil and water 9 Checking for loose parts 10 Rem...

Страница 45: ...il the engine is cooled 50 or less as measured with the water temperature gauge Check to see that cooling water in the reserve tank is within the range of FULL LOW When it is below the low limit suppl...

Страница 46: ...elt with your thumb The bend should be within the range of 10 15mm Parts number of fan belt Model name Parts number manufacture Parts number of manufactur e DCA 150LSK E Y06020 15229 KOMATSU 6732 82 3...

Страница 47: ...wash with a large volume of water immediately and consult your doctor In the worst case it will put out your eyes Remove the battery acid plug cap and check the liquid level 10 12mm above the electro...

Страница 48: ...make check on the fitting of air cleaner muffler turbo charger etc disconnection of electric wiring short circuit and loose terminals 10 Removal of foreign objects in machine Check that tools and clea...

Страница 49: ...IDLING Single parallel change over switch SINGLE starter switch PREHEAT RUN preheat lamp check preheat lamp goes off starter switch START engine startup starter switch PREHEAT RUN When it is cold warm...

Страница 50: ...uency chang eover switch to the 50Hz or 60Hz position 4 Set the speed change over switch to the START IDLING position 5 Turn the single parallel change over switch to single side 6 Turn the starter sw...

Страница 51: ...d value in the following table If the idling speed is not as specified or change of frequency is required adjust the idling speed using the speed regulator If the idling speed set above speed frequenc...

Страница 52: ...ombustion White Abnormal combustion of oil due to failure of oil 2 Adjustment during operation Set the engine indicators and frequency meter to the rated by the speed regulator Set the voltmeter to th...

Страница 53: ...4 Set the starter switch in STOP position The engine will stop immediately 5 Check the panel light goes off 6 Remove the key from the starter switch and keep it at hand stop 7 Check the amount of fue...

Страница 54: ...When overcurrent flows the device acts earth leakage option When electric leakage the device acts Current sensitivity 30mA fuel level failure FUEL LEVEL stop When fuel supply is necessary because of f...

Страница 55: ...51 When the single parallel change over switch is parallel side device acts...

Страница 56: ...teristics etc For this reason it is requested for easy paralleling to select the same model of the generating sets Study this manual carefully before paralleling the units 6 1 Preparation for parallel...

Страница 57: ...off alternately when the sequences are in the different direction In case the two lamps turn on and off alternately recheck the cable connections for correct phase sequence 6 At the instance when the...

Страница 58: ...w an imbalance in loading make it in equal loading by adjusting the speed regulator for engine rpm The set is to undertake more load sharing when the engine rpm is adjusted higher while less sharing w...

Страница 59: ...rrent 3 Watch the fuel level during parallel operation Note If fuel runs out during parallel operation the running set must undertake all loading and may result in an accident in the set or a tripping...

Страница 60: ...r TBN must be at least 8mgkOH g Do not use the unrecommended combination of fuel and oil stated in the following table Refer to the engine instruction manual for further information The oil replacemen...

Страница 61: ...all season type Use oil according to ambient temperature referring to the table below Ambient temperature 30 20 10 0 10 20 30 Note Do not mix with different kind of oil or else it deteriorates the oi...

Страница 62: ...he following percentages are recommended for each ambient temperature 30 10 40 20 50 30 In case of replenishment use LLC of the same brand and the same density Normally LLC should be replaced every 2...

Страница 63: ...le gases generated from the battery may be ignited and exploded by sparks For maintenance of the machine disconnect the cable on the ground side The battery acid is dilute sulfuric acid Improper handl...

Страница 64: ...ound cable last While the battery is being charged open all the liquid plugs to discharge the gas Keep the battery away from fire to prevent unexpected explosion Handle the battery carefully to preven...

Страница 65: ...ble B connected to the engine block of the machine in trouble Remove the clip of the booster cable B connected to the terminal of normal machine Remove the clip of the booster cable A connected to the...

Страница 66: ...ch moving parts at a high speed is located in the machine Care should be taken during operation When the machine needs checking or maintenance be sure to stop it in advance WARNING ELECTRIC SHOCK can...

Страница 67: ...inspection or maintenance be sure to stop it in advance Even after the machine stops the inside of the bonnet is still hot Wait until the engine is cooled sufficiently WARNING BATTERY Battery generate...

Страница 68: ...and protectors Do not put on baggy clothes necklace etc because they are easily caught by projections which may cause injuries CAUTION Handling of waste liquid Waste liquid from the machine should be...

Страница 69: ...ctor switch once a month 500 hours Checking every 500 hours Replacement of engine oil for CH 4 CI 4 JASO DH 1 engine oil Replacement of engine oil filter cartridge for CH 4 CI 4 JASO DH 1 engine oil R...

Страница 70: ...ge oil completely It can be discharged easily when the engine is warm After engine oil is discharged tighten the plug firmly Charge new engine oil from the oil filler until it reaches the notched line...

Страница 71: ...he engine for a while Then check to see that oil is supplied to the level between H and L Parts number of oil filter cartridge Model name Parts number manufacture Parts number of manufact ure DCA 150L...

Страница 72: ...DH 1 engine oil is used replace the engine oil filter cartridge every 500 hours 3 Cleaning of air cleaner element This element should be cleaned regardless of operating time when the warning lamp of A...

Страница 73: ...the AVR located in the control box before measuring Measurement Disconnect the load side cable from the output terminal as shown at below Turn ON the circuit breaker and measure the insulation resista...

Страница 74: ...exhaust pipe line and muffler could cause not only system derates but also could lead to fires To destroy soot and unburned fuel run the unit at rated power until the exhaust gas become mostly colorle...

Страница 75: ...CH 4 CI 4 JASO DH 1 engine oil Replacement is refer to 9 4 1 Replacement of engine oil If CF 4 engine oil is used replace the engine oil every 250 hours 2 Replacement of engine oil filter cartridge f...

Страница 76: ...eleasing method refer to the instruction manual for the engine or check the name plate installed on the machine Get the engine started to check if there is a fuel leakage Note Do not fail to wipe off...

Страница 77: ...73 Check for main and sub circuit whether there are no abnormality such as loosening corrosion and burning etc...

Страница 78: ...g For details refer to the instruction manual for the engine A nameplate showing the method of discharging air is also attached to the machine Parts number of fuel filter cartridge Model name Parts nu...

Страница 79: ...removes the rust when rust has been found in an environmental base Assembly procedure Set to store this machine from an environmental base internally and install the bolt for uniting 3 Cleaning inside...

Страница 80: ...n the rubber suspension whether it is damaged or deformed by the oil Contact distributor or our office to replace the rubber suspension if necessary 6 Checking on lining Check on the lining whether it...

Страница 81: ...n exhaust color sound and vibration Checking on meters and warning lamps Checking on nylon and rubber hose Replacement of engine oil 1 2 Replacement of engine oil filter cartridge 1 2 Cleaning of air...

Страница 82: ...case grounding Checking on insulation resistance Checking on terminal and connected section 1 If CF 4 engine oil is used 2 If CH 4 CI 4 JASO DH 1 engine oil is used 3 Contact distributor or our office...

Страница 83: ...d in the machine Care should be taken during operation When the machine needs checking or maintenance be sure to stop it in advance WARNING ELECTRIC SHOCK can kill High voltage units are located in th...

Страница 84: ...inspection or maintenance be sure to stop it in advance Even after the machine stops the inside of the bonnet is still hot Wait until the engine is cooled sufficiently WARNING BATTERY Battery generate...

Страница 85: ...engine Blinded air cleaner Replace element Engine stop by oil failure Oil shortage Supply Oil pressure switch failure Replace Blinded oil filter Replace cartridge Over heat water temperature Cooling...

Страница 86: ...h Voltmeter failure Replace AVR failure Contact distributor or our office VR failure Applied load causes load voltage drop Burned rotary rectifier Contact distributor or our office AVR failure Burned...

Страница 87: ...will appear on the display instead of 00 before the defect contents and defect code appear display example Power ON 88 Engine Master Controller System CA442 CA111 CA689 CA144 CA689 CA144 saved defect...

Страница 88: ...heat CA146 Engine stop Oil Press Low CA143 Engine stop Charge Air Temp High Trq Derate CA448 Engine stop Charge Air Temp High Speed Derate CA155 Coolant Temp Sensor High CA144 Bad cold start Performan...

Страница 89: ...gine efficiency Sensor Sup 1 Volt High CA386 Sensor Sup 2 Volt Low CA187 Sensor Sup 2 Volt High CA227 Ne NE Speed Sensor Sup Volt Error CA238 Defect of speed regulation Throttle Sensor Sup Volt High C...

Страница 90: ...ptime Adj Vol Low bF Vol Speed Adj Vol High Isochronous A8 Unstable engine speed ISO Vol Speed Adj Vol Low Isochronous A9 Vol Droop Rate Adj Vol High b6 Unstable droop rate Vol Droop Rate Adj Vol Low...

Страница 91: ...gine refer to the instruction manual for the engine provided separately WARNING Stacking Improper stacking of machines may cause falling or dropping accidents When stacking other machines on this mach...

Страница 92: ...TROKE 107 124 mm TOTAL DISPLACEMENT 6 69 L RATED OUTPUT 113 kW 1500 min 135 kW 1800 min BATTERY DOMESTIC STANDARD 95E41R 2 FUEL DIESEL FUEL ASTM No 2 or equivalent FUEL TANK CAP 250 L ENGINE OIL 1 OVE...

Страница 93: ...89 12 2 Outline drawing...

Страница 94: ...90 12 3 Generator connection diagram...

Страница 95: ...91 12 4 Engine wiring diagram...

Страница 96: ...92 12 5 Controller wiring diagram...

Страница 97: ...eath due to electric shock Because the device for leakage protection does not operate effectively Grounding terminal for the earth leakage relay case grounding terminal and case of the load are ground...

Страница 98: ...earth leakage relay If grounding described below does not comply with the local rule stricter of the two shall apply Use the grounding wire which sectional area is 5 5mm2 or larger Usually it is possi...

Страница 99: ...at the startup of the machine according to the procedure described below Start up the machine according to 5 2 Startup Make sure that all breakers of the load side are OFF Set the breaker of three pha...

Страница 100: ...indicated direction before operating the machine If the outside machine tank is not used with the piping removed from it be sure to return the change over valve lever to the position as shown in Fig 1...

Страница 101: ...97...

Страница 102: ...0V the single phase output voltage stands at 100 110V Note receptacle can be used up to 1 5 1 65kVA When using the single phase and 3 phase output simultaneously the output of the 3 phase side will de...

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