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Contents 

Chapter 1 Packing List of the Robot............................................................................................................................... 1

 

1.1

 

Standard Components ........................................................................................................................................... 1

 

1.2

 

Optional Components............................................................................................................................................ 2

 

Chapter 2 Configuration of the Robot System............................................................................................................... 4

 

2.1

 

Configurators ........................................................................................................................................................ 4

 

2.2

 

Names of Robot Unit Components ....................................................................................................................... 5

 

2.2.1

 

Robot Unit Components and Rotation Direction ....................................................................................... 5

 

2.2.2

 

Name Plate................................................................................................................................................. 6

 

2.2.3

 

Warning and Caution Labels...................................................................................................................... 7

 

2.3

 

Names of the Robot Controller Components ........................................................................................................ 8

 

Chapter 3 Specifications of the Robot Unit .................................................................................................................... 9

 

3.1

 

Robot Specifications (HS/HSS-G) ........................................................................................................................ 9

 

3.2

 

Outer Dimensions and Workable Space of the Robot Unit (HS/HSS-G) ............................................................ 11

 

3.3

 

Robot Positioning Time (HS/HSS-G) ................................................................................................................. 18

 

3.4

 

Notes for Setting the Positioning Speed (HS/HSS-G)......................................................................................... 28

 

3.5

 

Air Piping and Signal Wiring .............................................................................................................................. 30

 

3.5.1

 

Instructions for Using Splash-proof Connector Sets................................................................................ 33

 

3.6

 

Engineering-design Notes for Robot Hands (HS/HSS-G) .................................................................................. 34

 

3.7

 

Stopping Time and Distance (Angle) at an Emergency Stop .............................................................................. 37

 

Chapter 4 Specifications of the Robot Controller........................................................................................................ 42

 

4.1

 

Specifications ...................................................................................................................................................... 42

 

4.2

 

Outer Dimensions................................................................................................................................................ 44

 

4.3

 

Controller Setting Table ...................................................................................................................................... 45

 

Chapter 5 Warranty ....................................................................................................................................................... 46

 

Chapter 6 Appendix........................................................................................................................................................ 47

 

6.1

 

Conformity with Standards by Robot Model ...................................................................................................... 47

 

Содержание HS-4535G

Страница 1: ...ROBOT Horizontal articulated HS G SERIES GENERAL INFORMATION ABOUT ROBOT...

Страница 2: ...is publication may be reproduced in any form or by any means without permission in writing from the publisher Specifications are subject to change without prior notice All products and company names m...

Страница 3: ...Series Floor mount Overhead mount Overall arm length HS G Small sized horizontal articulated HS 4535 G HS 4545 G HS 4555 G HSS 4545 G HSS 4555 G 350 mm 450 mm 550 mm NOTE 1 Model names listed above ap...

Страница 4: ...ustrates the configuration of the robot system and describes the component names of the robot unit and controller Chapter 3 Specifications of the Robot Unit Describes the specifications motion space r...

Страница 5: ...ations HS HSS G 9 3 2 Outer Dimensions and Workable Space of the Robot Unit HS HSS G 11 3 3 Robot Positioning Time HS HSS G 18 3 4 Notes for Setting the Positioning Speed HS HSS G 28 3 5 Air Piping an...

Страница 6: ......

Страница 7: ...able below The 20 m motor encoder cable standard splash proof is not available for controllers equipped with extended joint options or UL Listed robot units The internal cable bending radius shall at...

Страница 8: ...and WINCAPSIII Light 12 m English indication 410109 0442 4 m For TP MP 410141 3711 Operation devices 6 Pendant extension cable 8 m For TP MP 410141 3721 Programming support tool 7 WINCAPSIII CD ROM c...

Страница 9: ...nal functions For own optional board etc 16 Optional function for memory extension Extension only upon controller shipment 3 25MB to 5 5MB 410006 0320 17 Controller protection box 410181 0091 Optional...

Страница 10: ...abel 12 Spare output IC for robot controller 13 Dowel pins 14 Short sockets for robot controller I O conversion box option PLC prepared by customer I O cable option Optional board Personal computer pr...

Страница 11: ...d Rotation Direction The figure below shows the names of the components of the robot unit and the rotation direction of each axis Note The UL Listed robot unit has the motor ON lamp on the 2nd arm Rob...

Страница 12: ...s affixed in the base part which includes serial number of the robot robot model and day of manufacturer etc The serial number is the figure which identifies the robot of each customer and it is paire...

Страница 13: ...ace when the robot is in motion or the motor power is on 2 When you need to enter the robot s restricted space for recovery from robot failures be sure to cut the power to the robot motors by activati...

Страница 14: ...the HS G series Encoders connected via bus Connector No Marking Name CN1 RS 232C Serial interface connector CN2 USB USB connector 2 lines CN3 PENDANT Teach pendant connector CN4 LAN Ethernet connecto...

Страница 15: ...Axis combination J1 1st axis J2 2nd axis Z 3rd axis T 4th axis Maximum payload 5 kg At the center of the hand mounting flange 7 200 mm s 6 300 mm s 7 100 mm s Composite speed Z and T Z 3rd axis 2 000...

Страница 16: ...omposite speed Z and T Z 3rd axis 2 000 mm s T 4th axis 2400 s J1 J2 0 02 mm 0 02 mm Z 0 01 mm Position repeatability Note 2 T 0 005 Maximum force fit 98N one second or less Maximum allowable moment o...

Страница 17: ...bot cannot work The motion prohibited area of the overhead mount type is set to AREA7 that is specified in the defined interference check area setting Therefore you may define only up to 31 interferen...

Страница 18: ...12 1 Outer dimensions and workable space HS G series Floor mount...

Страница 19: ...Chapter 3 Specifications of the Robot Unit 13 2 Outer dimensions and workable space HS G UL series UL Listed Floor mount...

Страница 20: ...14 3 Outer dimensions and workable space HSS 4545 G Arm length 450 mm Overhead mount Standard type...

Страница 21: ...Chapter 3 Specifications of the Robot Unit 15 4 Outer dimensions and workable space HSS 4555 G Arm length 550 mm Overhead mount Standard type...

Страница 22: ...16 5 Outer dimensions and workable space HSS 4545 G W Arm length 450 mm Overhead mount Dust splash proof type...

Страница 23: ...Chapter 3 Specifications of the Robot Unit 17 6 Outer dimensions and workable space HSS 4555 G W Arm length 550 mm Overhead mount Dust splash proof type...

Страница 24: ...amping time is of great concern then test the robot carefully beforehand 2 If acceleration begins before residual vibration of the robot stops an overcurrent error code starts from ERROR6120 where the...

Страница 25: ...Chapter 3 Specifications of the Robot Unit 19 1 HS 4535 G J1 axis PTP control on the HS 4535 G J2 axis PTP control on the HS 4535 G...

Страница 26: ...20 Z axis PTP control on the HS 4535 G T axis PTP control on the HS 4535 G...

Страница 27: ...Chapter 3 Specifications of the Robot Unit 21 All axes CP control on the HS 4535 G...

Страница 28: ...22 2 HS HSS 4545 G J1 axis PTP control on the HS HSS 4545 G J2 axis PTP control on the HS HSS 4545 G...

Страница 29: ...Chapter 3 Specifications of the Robot Unit 23 Z axis PTP control on the HS HSS 4545 G T axis PTP control on the HS HSS 4545 G...

Страница 30: ...24 All axes CP control on the HS HSS 4545 G...

Страница 31: ...Chapter 3 Specifications of the Robot Unit 25 3 HS HSS 4555 G J1 axis PTP control on the HS HSS 4555 G J2 axis PTP control on the HS HSS 4555 G...

Страница 32: ...26 Z axis PTP control on the HS HSS 4555 G T axis PTP control on the HS HSS 4555 G...

Страница 33: ...Chapter 3 Specifications of the Robot Unit 27 All axes CP control on the HS HSS 4555 G...

Страница 34: ...he positioning time of J1 and J2 axes becomes longer according to the maximum speed limit shown below Movement time in J1 J2 positioning time graphs sec x 100 sec Max speed limit For example when the...

Страница 35: ...ved under PTP control The positioning time of J1 and J2 axes becomes longer according to the maximum speed limit shown below Movement time in J1 J2 positioning time graphs sec x 100 sec Max speed limi...

Страница 36: ...mum rated current per line is 1A Note 2 Use the attached connector set for CN20 and CN21 Connector set part No Part No Model and name Appearance 410877 0170 for CN20 SRCN6A25 24S Round connector Japan...

Страница 37: ...SE ELECTRIC CO LTD Applicable wire diameter 11 4 to 15 9 410877 0140 for CN20 H MS3057 12A1 Cord clamp HIROSE ELECTRIC CO LTD Applicable wire diameter 8 to 11 6 410889 0080 410877 0440 for CN21 EBSP21...

Страница 38: ...set for CN20 and CN21 Connector set part No Part No Model and name Appearance 410877 0120 for CN20 H M3106A22 14S Straight plug HIROSE ELECTRIC CO LTD 410877 0130 for CN20 H MS3057 12A Cord clamp HIR...

Страница 39: ...ed according to the instructions specified by the connector manufacturer The table below shows an assembly procedure example of a connector set for CN20 21 The actual assembly procedure should be in a...

Страница 40: ...ontroller may be damaged 1 Mass of hand The total mass of a hand or tool including work piece should be less than the maximum allowable payload of the robot Be sure to include the mass of wirings and...

Страница 41: ...programmed speed only the controller automatically calculates that of the acceleration according to the formula below Acceleration Speed 100 2 x100 Application sample of hand s moment of inertia To r...

Страница 42: ...center of gravity 3 Rectangular parallelepiped The axis of rotation passes through the center of gravity l Moment of inertia kgm 2 m Mass kg r Radius m a b c Length m Calculation example When calcula...

Страница 43: ...uired from activation of a stop signal and the distance angle for major three joints vary with the robot speed as shown in the graphs below The measuring conditions are Robot arm extended 33 66 and 10...

Страница 44: ...38 Z stopping distance vs speed at an emergency stop HS 4535 G series 2 HS 4545 G series HS 4545 G HSS 4545 G J1 J2 Z stopping time vs speed at an emergency stop HS 4545 G series...

Страница 45: ...Chapter 3 Specifications of the Robot Unit 39 J1 J2 stopping distance vs speed at an emergency stop HS 4545 G series Z stopping distance vs speed at an emergency stop HS 4545 G series...

Страница 46: ...40 3 HS 4555 G series HS 4555 G HSS 4555 G J1 J2 Z stopping time vs speed at an emergency stop HS 4555 G series J1 J2 stopping distance vs speed at an emergency stop HS 4555 G series...

Страница 47: ...Chapter 3 Specifications of the Robot Unit 41 Z stopping distance vs speed at an emergency stop HS 4555 G series...

Страница 48: ...ignals Additional 80 user open points Output signals Additional 96 user open points Parallel I O board Option 1 board Input signals Additional 40 user open points Output signals Additional 48 user ope...

Страница 49: ...G DO NOT touch fins Their hot surfaces may cause severe burns DO NOT insert fingers or foreign objects into openings Doing so may cause bodily injury Before opening the controller cover and accessing...

Страница 50: ...44 4 2 Outer Dimensions Figure below shows the outer dimensions of the robot controller Outer Dimensions of Robot Controller HS G series Outer Dimensions of RC7M Robot Controller...

Страница 51: ...the memory backup battery and encoder backup battery are entered TYPE The model of the robot system is entered The coding of the set model is described below SUBASSEMBLY The type and position of the...

Страница 52: ...ered by the warranty even if the robot is under warranty 1 Failures caused by improper repair modification transfer or handling by you or a third party 2 Failures caused by the use of a part or oil fa...

Страница 53: ...pendix 6 1 Conformity with Standards by Robot Model For information on conformity with standards refer to Conformity with Standards by Robot Model in the Additional Information section of the RC7M con...

Страница 54: ......

Страница 55: ...anual is to provide accurate information in the handling and operating of the robot Please feel free to send your comments regarding any errors or omissions you may have found or any suggestions you m...

Страница 56: ......

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