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WARN INDUSTRIES

PAGE 5

70208A2

©2007 Warn Industries, Inc.
WARN® and the WARN logo are trademarks of Warn Industries Inc.

4.

Rotate the mounting plate (A1) into location,
Figure 4. Center the plate between the two front
tube guards.

5.

Attach the mounting plate (A1) by sliding the
supplied 5/16” U-bolts (B1) and (B2) around the
tubes and through the plate, Figure 5. Fasten
the U-bolts with the supplied washers (B3) and
nuts (B4), ensuring that the plate sits flush
against the front and rear contact surfaces.
Tighten all 5/16” fasteners to the recommended
torque value of 12 N-m (9 ft-lbs).

Note:  For 2008 and later model years B2 u-
bolt will be replaced with an additional
quantity (2) of B1 u-bolt; (Frame tube size is
smaller on 2008 and later model years and
smaller u-bolt allows for a more secure fit to
frame).

6.

Install winch from the left side of the vehicle, as
sitting on the vehicle, Figure 6. Fasten winch
with hardware supplied with the winch. Mount
the winch so that the motor faces the right side
of the vehicle. Tighten the bolts to a
recommended torque of 17 N-m (12 ft-lb).

Also attach roller fairlead to the winch mounting
plate, Figure 6, using two hardware provided in
the winch kit.  See instructions included in winch
kit for recommended torque.

7.

Switch the winch clutch to freespool.  Manually
feed the winch cable through the roller fairlead.
Attach the clevis hook to the end cable loop,
Figure 7. Reinstall front skid plate with original
hardware from step 1 and securely tighten.

8.

Complete the winch installation as described in
the winch installation and specification guide that
came with the winch.

Winch and winch mount installation is now
complete and should look like Figure 7.
Proceed to section IV, entitled “Specific
KVF750 Wiring Instructions”.

Figure 4  Place Winch Mounting Plate into Location

Figure 6  Install Winch and Roller Fairlead

Figure 5  Fasten Winch Mounting Plate

Front Tube Guards

A1

Rear Contact Surface

B1

B2

Install Winch From Left

Roller Fairlead

Front Contact Surface

B3 & B4

Содержание 516908

Страница 1: ...nd pictures are not easy to see At times you will find the overall look of the instructions to be less than professional However we feel it is better to provide what we have rather than provide nothin...

Страница 2: ...ation Always tighten all nuts and bolts securely per the installation and operation Always perform regular inspections and maintenance on the winch winch mount and related hardware Never operate this...

Страница 3: ...lement Hazard ts Entanglement Hazard ts Entanglement Hazard ts Entanglement Hazard F F F F Failure t ailure t ailure t ailure t ailure to obser o obser o obser o obser o observ v v v ve these instruct...

Страница 4: ...Sockets 10mm 1 2 Wrenches 1 2 I Parts List Ref Description Qty A1 Winch Mounting Plate 1 B1 5 16 18 x 1 1 8 x 1 3 4 U bolt 4 B2 5 16 18 x 1 1 2 x 2 3 16 U bolt 2 B3 5 16 Flat Washer 8 B4 5 16 18 Lock...

Страница 5: ...nly will be rotated down This will allow room for winch plate installation 2 Place winch mounting plate A1 sideways in between the front tube guards and vehicle frame Figure 2 3 Rotate winch mounting...

Страница 6: ...hardware supplied with the winch Mount the winch so that the motor faces the right side of the vehicle Tighten the bolts to a recommended torque of 17 N m 12 ft lb Also attach roller fairlead to the...

Страница 7: ...TRUCTIONS ARE UNIT SPECIFIC THE FOLLOWING INSTRUCTIONS SHOULD BE REFERRED TO AS REFERENCE INSTRUCTIONS TO ASSIST WIRING THE WINCH FROM THE INSTALLATION AND SPECIFICATION GUIDE SUPPLIED IN THE WINCH KI...

Страница 8: ...en factory supplied on the ATV running from the winch mount area to the contact mount area next to air box Blue and yellow cables can be routed through this conduit from winch to contactor Conduit may...

Страница 9: ...Warn Industries Inc Figure 15 Figure 16 Figure 17 Side pocket panel Side panel Blue Yellow Cables m Reinstall the battery cover and securely tighten fasteners n Refer to the winch installation and spe...

Страница 10: ...WARN INDUSTRIES PAGE 9 70208A2 2007 Warn Industries Inc WARN and the WARN logo are trademarks of Warn Industries Inc Figure 18 Figure 19 Air Filter Battery Red Cable Black Cable...

Страница 11: ...NANCE CARE 1 Inspect all parts on the winch winch mount and related hardware prior to each use Replace all hardware that appears rusted or deformed 2 Inspect all nuts and bolts on the winch winch moun...

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