Demco LIL'THUMPER Скачать руководство пользователя страница 7

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ITEM

PART #

DESCRIPTION

QTY

1

00087

SET SCREW .313NC X .313 SOCKET HEAD

2

2

00914

BOLT, .375 NC X 1.50 HEX HEAD GR.5

2

3

01166

SLIDE COVER

4

4

01167

PISTON SLIDE F/ PISTON PUMP

4

5

01168

PISTOM PUMP UHMW PISTON

2

6

01169

DRIVE  HUB ADJUSTMENT SIDE

2

7

01171

ecentric piston pump, large

2

8

01172

ECENTRIC, PISTON PUMP SMALL

2

9

01173

PISTON PUMP CONNECTING ROD

2

10

01176

ADJUSTMENT DISC

1

11

01177

BEARINGS TRUST DRIVE HUB

4

12

01191

ADJUSTMENT POINTER

1

13

01265

PISTON PUMP SHAFT

2

14

01313

WASHER, FLAT, .313

4

15

01317

WRIST PIN

2

16

01318

PUMP SNAP RING

4

17

01320

INTAKE VALVE (BLUE)

4

18

01321

EXHAUST VALVE (RED)

4

19

01390

DRIVE HUB ADJUSTING PIN

4

20

01391

WOODRUFF KEY 1-1/4" X 1-1/8"

2

21

01426

PISTON PUMP GASKET

2

22

01516

O-RING MAIN SHAFT

2

23

01517

OIL SEAL F/PISTON PUMP

1

24

01520

O-RING SMALL CYLINDER

2

25

01521

O-RING LARGE CLAMP

3

26

01522

O-RING CHECK VALVE

8

27

01524

PISTON WIPER

4

28

01528

SNAP RING (.1.172" ID)

3

29

01529

ADJUSTMENT POINTER LOCKING PLATE

1

30

01530

PISTON ROD RETAINING BLOCK

2

31

01534

CYLINDER HOUSING

4

32

01535

LARGE CLAMP HALF

12

33

01536

PISTON PUMP MANIFOLD

4

34

01537

SUPPORT RING PISTON WIPER

2

35

01538

END CAP

2

36

01539

SMALL CLAMP

16

37

01597

.250 NPT PLUG BREATHER NYLON .250 NPT

2

38

01599

DRIVE SHAFT

1

39

01979

1.25" MACHINE BUSHING

2

40

01989

ADJUSTMENT CLAMP DRIVE KEY

1

41

01991

O-RING PISTON ROD GUIDE

2

42

01992

BUSHING

2

43

01993

O-RING

2

44

01996

NUT, .313NC NUT SS

34

45

01997

WASHER, SPRING LOCK .313

34

46

01998

WASHER, FLAT, .313

85

47

02000

NUT  .25NC HEX SS

16

48

02001

WASHER, .25 SPRING LOCK

16

49

02002

WASHER, FLAT, .25

55

50

02004

BOLT, .25 NC X 2.25 HEX SS

16

51

02005

BOLT, .313NC X 2.50 HEX HEAD GR.5

12

52

02006

.313NC X 1.00 SS HEX BOLT

22

53

02200

HALF DRIVE CASE

1

54

04632

NUT, .375NC NYLON LOCK

2

55

04642

ZERK, GREASE, .25 UNF SF

3

56

5136

STACK PACK SUBASSEMBLY

2

57

11924

HALF DRIVE CASE (CLUTCH SIDE)

1

58

11926

DRIVE HUBE ADJUSTMENT SLIDE

2

59

11927

CENTER DRIVE CASE

1

60

11929

OIL DRIVE HUB SEAL

1

61

F1200

FTG., PLUG, .50"MPT

4

62

F1400

FTG .250 NPT PLUG

10

07/07/08

 

DATE

DATE

4010 320TH ST. PO BOX 189

   BOYDEN, IOWA 51234

THE DRAWING AND ALL 

INFORMATION THERE 

ON ARE THE PROPERTY OF 

DEMCO

pp2es 

DRAWN BY

ENG APPOV.

DESCRIPTION

DWG.  NO.

REV

SCALE: 1:8

SHEET 1 OF 1

_

dual piston pump

 

DKY

 UNLESS OTHERWISE 

SPECIFIEDALL DIMENSIONS 

ARE IN INCHES

THIRD ANGLE 

PROJECTION

TOLERANCES

.X     =  .060     MIN. MACHINE SURFACE  250

.XX   = ±.030      BREAK ALL SHARP EDGES 

.XXX = ±.010      BEND AND DRAFT 

 ±1°

INLET

OUTLET

INLET

OUTLET

Main Shaft bearing

Pressed In Case

27

34

27

Cutaway view of Piston Wipers 

and  Support  Ring  Showing 

Proper Installation.

Содержание LIL'THUMPER

Страница 1: ...Page 1 AP20005 Rev 14 01 16 LIL THUMPER Piston Pump...

Страница 2: ...anner Table of Contents General information 2 Bolt Torque 3 Mounting the Pump and Lubrication Requirements 4 Rate Adjustment and Start up Procedure 5 Suggested Plumbing 6 Single and Double Piston Part...

Страница 3: ...alues by 5 GRADE or CLASS value for bolts and capscrews are identified by their head markings Torque Specifications Bolt Torque for Standard bolts GRADE 2 GRADE 5 GRADE 8 A lb ft N m lb ft N m lb ft N...

Страница 4: ...ound all stackpack surfaces and increases the life of the stackpack considerably Repeat this procedure every six hours of use thereafter Keep the holes at the bottom of the necks clear of dirt and oth...

Страница 5: ...rate for the Lil Thumper is determined by using the slide chart included with the pump Complete instructions are on the back of the slide chart Pump output is determined by the drive wheel loaded radi...

Страница 6: ...h your pump PRESSURE MUST NOT EXCEED 100 PSI PUMP SPEED MUST NOT EXCEED 210 RPM Optimum operating pressure is 20 40 psi Use of a check valve in each discharge is recommended SUCTION AND DISCHARGE LINE...

Страница 7: ...7 17 46 34 27 27 2 1 12 10 44 45 46 66 62 11 46 52 31 53 40 28 1 29 46 45 44 26 18 24 25 25 26 31 22 22 19 46 44 45 33 62 49 49 48 47 63 43 36 55 23 57 4010 320T BOYDE THE DRA INFOR ON ARE INLET OUTLE...

Страница 8: ...1 4 O D Main Shaft for PP2 39 01979 2 1 1 1 4 I D 18 Ga Machine Bushing 40 01989 1 1 1 4 x 1 4 x 1 Key 41 12489 1 2 Piston Rod Guide Bushing O Ring 42 01992 1 2 Piston Rod Guide Bushing 43 01993 1 2...

Страница 9: ...he side of the throw out arm plate ADJUSTMENT INSTRUCTIONS YOKE PEG 16 28 25 26 27 25 10 17 15 16 10 11 14 10 11 12 20 21 19 22 36 32 30 NOTE Clutch Throw out Yoke must be positioned as shown with blo...

Страница 10: ...B This exposes the valves inletvalvesonbottom blue C andoutletvalveson top red D Remove valve o rings E making sure valves are clear of matter and in proper working condition 2 Remove center large cyl...

Страница 11: ...s D and o rings E on the top side in an upward direction and replace outlet manifold B clamps A and bolts Do Not Tighten Clamps 8 Replace the blue valves C and o rings E on bottom side in an upward di...

Страница 12: ...tackpack retainer assembly H A A B E F D C AA A A C D G 2 Remove large clamp A Proceed by pulling the Piston Large O ring C Small O ring D and the cylinder hous ing assembly AA off of the piston rod G...

Страница 13: ...drive wheel with a radius of 17 and the wheel that presses against it has a radius of 6 5 we can simply divide the drive wheel radius 17 by the press wheel radius 6 5 This gives a ratio of 2 615 to 1...

Страница 14: ...ch can shorten the life of your pump A high pressure spray washer is recommended to remove dirt and chemicals from the pump and clutch assemblies after each use Cover the vent hole in the 1 4 breather...

Страница 15: ...ff valve between tank and pump Remove the inlet and outlet hoses and inlet manifold plugs Using a long thin rod drain the inlet valve by pump ing the rod up and down into each of the inlet manifold pl...

Страница 16: ...sure they are in good condition 4 CONTROLS Check for leakage plugging or wear on all valves fit tings etc Clean off any build up of foreign material 5 PUMP Check to be sure pump turns freely 6 FRAME B...

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