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Page 6

SUGGESTED PLUMbING FOR PISTON PUMP

Strainer

The suction and discharge lines must be large enough for the flow required.  For high volume the hose to the inlet manifolds 

must be no less than 1-1/2” diameter reinforced hose on the PP1 and 2” diameter reinforced hose on the PP2.  The suction 

line should be as short as possible and free from any bends that might cause an air trap.  In-line filters or strainers must be 

cleaned frequently and they must be large enough not to restrict flow as this may affect output accuracy.

Do not plumb filters, strainers or manifolds directly to the pump manifolds as the extra weight puts undue stress on 

the pump manifolds.  These items should be mounted to the implement frame and plumbed to the pump using a suit-

able length of hose.  It is also strongly recommended to have a pressure gauge plumbed into the discharge line.

Spray pressure can be approximated by selecting the proper size tips for the speed traveled and volume required (refer to 

the slide chart provided with your pump). 

 PRESSURE MUST NOT EXCEED 100 PSI.  PUMP SPEED MUST NOT EXCEED 

210 RPM. OPTIMUM OPERATING PRESSURE IS 20-40 PSI.

Use of a check valve in each discharge is recommended.

SUCTION AND DISCHARGE LINES

Shut-off 

valve

OUTLET

NOTE: Thread sealant should be applied to all threaded fit-
tings before assembly.

  DO NOT install a shut-off valve in the discharge line as it may be 

left shut and cause extensive damage to the pump and hoses.

Caution:  To prevent personal injury, observe the following precaution.

To Tanks

INLET

NOTE: Mounting angle should 
be attached to the 7” x 7” Tool 
bar, in a convenient location 
where it will not effect the op-
eration of the planter. 

NOTE: be sure to route hose 
so as not to interfere with or be 
affected by any folding opera-
tions.

Flange fitting connections may 

be used if desired.

08/31/10

PK

SPECIFIEDALL DIMENSIONS 

DATE

.XXX = ±.010      BEND AND DRAFT 

ARE IN INCHES

DATE

THE DRAWING AND ALL 

SINGLE PISTON PUMP

INFORMATION THERE 

DEMCO

TOLERANCES

5232

DRAWN BY

ENG APPOV.

DESCRIPTION

DRAWING.  NO.

REV

SCALE: 1:12

SHEET 1 OF 1

_

ON ARE THE PROPERTY OF 

 ±1°

4010 320TH ST. PO BOX 189

   BOYDEN, IOWA 51234

.X     =  .060     MIN. MACHINE SURFACE  250

.XX   = ±.030      BREAK ALL SHARP EDGES 

 UNLESS OTHERWISE 

THIRD ANGLE 

PROJECTION

PP1

Содержание LIL'THUMPER

Страница 1: ...Page 1 AP20005 Rev 14 01 16 LIL THUMPER Piston Pump...

Страница 2: ...anner Table of Contents General information 2 Bolt Torque 3 Mounting the Pump and Lubrication Requirements 4 Rate Adjustment and Start up Procedure 5 Suggested Plumbing 6 Single and Double Piston Part...

Страница 3: ...alues by 5 GRADE or CLASS value for bolts and capscrews are identified by their head markings Torque Specifications Bolt Torque for Standard bolts GRADE 2 GRADE 5 GRADE 8 A lb ft N m lb ft N m lb ft N...

Страница 4: ...ound all stackpack surfaces and increases the life of the stackpack considerably Repeat this procedure every six hours of use thereafter Keep the holes at the bottom of the necks clear of dirt and oth...

Страница 5: ...rate for the Lil Thumper is determined by using the slide chart included with the pump Complete instructions are on the back of the slide chart Pump output is determined by the drive wheel loaded radi...

Страница 6: ...h your pump PRESSURE MUST NOT EXCEED 100 PSI PUMP SPEED MUST NOT EXCEED 210 RPM Optimum operating pressure is 20 40 psi Use of a check valve in each discharge is recommended SUCTION AND DISCHARGE LINE...

Страница 7: ...7 17 46 34 27 27 2 1 12 10 44 45 46 66 62 11 46 52 31 53 40 28 1 29 46 45 44 26 18 24 25 25 26 31 22 22 19 46 44 45 33 62 49 49 48 47 63 43 36 55 23 57 4010 320T BOYDE THE DRA INFOR ON ARE INLET OUTLE...

Страница 8: ...1 4 O D Main Shaft for PP2 39 01979 2 1 1 1 4 I D 18 Ga Machine Bushing 40 01989 1 1 1 4 x 1 4 x 1 Key 41 12489 1 2 Piston Rod Guide Bushing O Ring 42 01992 1 2 Piston Rod Guide Bushing 43 01993 1 2...

Страница 9: ...he side of the throw out arm plate ADJUSTMENT INSTRUCTIONS YOKE PEG 16 28 25 26 27 25 10 17 15 16 10 11 14 10 11 12 20 21 19 22 36 32 30 NOTE Clutch Throw out Yoke must be positioned as shown with blo...

Страница 10: ...B This exposes the valves inletvalvesonbottom blue C andoutletvalveson top red D Remove valve o rings E making sure valves are clear of matter and in proper working condition 2 Remove center large cyl...

Страница 11: ...s D and o rings E on the top side in an upward direction and replace outlet manifold B clamps A and bolts Do Not Tighten Clamps 8 Replace the blue valves C and o rings E on bottom side in an upward di...

Страница 12: ...tackpack retainer assembly H A A B E F D C AA A A C D G 2 Remove large clamp A Proceed by pulling the Piston Large O ring C Small O ring D and the cylinder hous ing assembly AA off of the piston rod G...

Страница 13: ...drive wheel with a radius of 17 and the wheel that presses against it has a radius of 6 5 we can simply divide the drive wheel radius 17 by the press wheel radius 6 5 This gives a ratio of 2 615 to 1...

Страница 14: ...ch can shorten the life of your pump A high pressure spray washer is recommended to remove dirt and chemicals from the pump and clutch assemblies after each use Cover the vent hole in the 1 4 breather...

Страница 15: ...ff valve between tank and pump Remove the inlet and outlet hoses and inlet manifold plugs Using a long thin rod drain the inlet valve by pump ing the rod up and down into each of the inlet manifold pl...

Страница 16: ...sure they are in good condition 4 CONTROLS Check for leakage plugging or wear on all valves fit tings etc Clean off any build up of foreign material 5 PUMP Check to be sure pump turns freely 6 FRAME B...

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