Demco LIL'THUMPER Скачать руководство пользователя страница 10

Page 10

 

12/18/08

 

DKY

DATE

DATE

4010 320TH ST. PO BOX 189

   BOYDEN, IOWA 51234

THE DRAWING AND ALL 

INFORMATION THERE 

ON ARE THE PROPERTY OF 

DEMCO

TOLERANCES

PPVALVE 

DRAWN BY

ENG APPOV.

DESCRIPTION

DRAWING.  NO.

REV

SCALE: 1:5

SHEET 1 OF 1

_

PISTON PUMP

.X     =  .060     MIN. MACHINE SUFACE  250

.XX   = ±.030      BREAK ALL SHARP EDGES 

.XXX = ±.010      BEND AND DRAFT 

 ±1°

 UNLESS OTHERWISE 

SPECIFIEDALL DIMENSIONS 

ARE IN INCHES

THIRD ANGLE 

PROJECTION

G

N

M

K

L

K j

I

PISTON WIPER  REPLACEMENT

F

F

G

H

I

A

b

A

D

D

E

E

E

E

C

C

b

1.  Remove small manifold clamps (A), top and bottom, then 

remove the inlet and outlet manifolds (B).  This exposes the 

valves, inlet valves on bottom (blue) (C), and outlet valves on 

top (red) (D). Remove valve o-rings (E) making sure valves 

are clear of  matter and in proper working condition.

2.  Remove center large cylinder housing clamp (F).  Separate 

cylinder housings (G&H) and remove front housing (H) and 

o-ring (I).

3.  Remove stainless steel piston nut (J), and thrust washer 

(K).  Pull out the piston (L), and wipers (M) to examine. 

Locate the piston wiper support ring (N) lodged in one of 

the cylinder housings (G&H). If deep scratches or grooves 

are worn into the surface of the wipers or piston they should 

be replaced at this time.  

4. 

To reassemble:  

Place large o-ring (I) over the flare on 

the cylinder housing already assembled to the drive case.

  

Silicone can be used around the sealing areas for extra 

sealing.

Содержание LIL'THUMPER

Страница 1: ...Page 1 AP20005 Rev 14 01 16 LIL THUMPER Piston Pump...

Страница 2: ...anner Table of Contents General information 2 Bolt Torque 3 Mounting the Pump and Lubrication Requirements 4 Rate Adjustment and Start up Procedure 5 Suggested Plumbing 6 Single and Double Piston Part...

Страница 3: ...alues by 5 GRADE or CLASS value for bolts and capscrews are identified by their head markings Torque Specifications Bolt Torque for Standard bolts GRADE 2 GRADE 5 GRADE 8 A lb ft N m lb ft N m lb ft N...

Страница 4: ...ound all stackpack surfaces and increases the life of the stackpack considerably Repeat this procedure every six hours of use thereafter Keep the holes at the bottom of the necks clear of dirt and oth...

Страница 5: ...rate for the Lil Thumper is determined by using the slide chart included with the pump Complete instructions are on the back of the slide chart Pump output is determined by the drive wheel loaded radi...

Страница 6: ...h your pump PRESSURE MUST NOT EXCEED 100 PSI PUMP SPEED MUST NOT EXCEED 210 RPM Optimum operating pressure is 20 40 psi Use of a check valve in each discharge is recommended SUCTION AND DISCHARGE LINE...

Страница 7: ...7 17 46 34 27 27 2 1 12 10 44 45 46 66 62 11 46 52 31 53 40 28 1 29 46 45 44 26 18 24 25 25 26 31 22 22 19 46 44 45 33 62 49 49 48 47 63 43 36 55 23 57 4010 320T BOYDE THE DRA INFOR ON ARE INLET OUTLE...

Страница 8: ...1 4 O D Main Shaft for PP2 39 01979 2 1 1 1 4 I D 18 Ga Machine Bushing 40 01989 1 1 1 4 x 1 4 x 1 Key 41 12489 1 2 Piston Rod Guide Bushing O Ring 42 01992 1 2 Piston Rod Guide Bushing 43 01993 1 2...

Страница 9: ...he side of the throw out arm plate ADJUSTMENT INSTRUCTIONS YOKE PEG 16 28 25 26 27 25 10 17 15 16 10 11 14 10 11 12 20 21 19 22 36 32 30 NOTE Clutch Throw out Yoke must be positioned as shown with blo...

Страница 10: ...B This exposes the valves inletvalvesonbottom blue C andoutletvalveson top red D Remove valve o rings E making sure valves are clear of matter and in proper working condition 2 Remove center large cyl...

Страница 11: ...s D and o rings E on the top side in an upward direction and replace outlet manifold B clamps A and bolts Do Not Tighten Clamps 8 Replace the blue valves C and o rings E on bottom side in an upward di...

Страница 12: ...tackpack retainer assembly H A A B E F D C AA A A C D G 2 Remove large clamp A Proceed by pulling the Piston Large O ring C Small O ring D and the cylinder hous ing assembly AA off of the piston rod G...

Страница 13: ...drive wheel with a radius of 17 and the wheel that presses against it has a radius of 6 5 we can simply divide the drive wheel radius 17 by the press wheel radius 6 5 This gives a ratio of 2 615 to 1...

Страница 14: ...ch can shorten the life of your pump A high pressure spray washer is recommended to remove dirt and chemicals from the pump and clutch assemblies after each use Cover the vent hole in the 1 4 breather...

Страница 15: ...ff valve between tank and pump Remove the inlet and outlet hoses and inlet manifold plugs Using a long thin rod drain the inlet valve by pump ing the rod up and down into each of the inlet manifold pl...

Страница 16: ...sure they are in good condition 4 CONTROLS Check for leakage plugging or wear on all valves fit tings etc Clean off any build up of foreign material 5 PUMP Check to be sure pump turns freely 6 FRAME B...

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