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RD20026

Page 9

Loading Angle Clearance Guide

Torque Specifications

IMPORTANT:

Using this guideline will reduce the chance of the towed ve-

hicles air dam, or bottom of facia from interfering with tow

dolly platform and/or tire stop.

“X”

must be less than 4.6 x

“Y”

Example: If

measures 6”

4.6 x 6 = 27.6

must measure less than 21”

NOTE:

User’s responsibility for checking clearance. If “Y” is less than 3.5”, interference may occur.

Pre-Checks Before Loading

Tighten all bolts to torques specified in chart unless otherwise noted. Check tightness of bolts periodically, using bolt

chart as guide. Replace hardware with same grade bolt.

NOTE: Unless otherwise specified, high-strength Grade 5 hex bolts are used throughout assembly of equipment.

Bolt Torque for Standard bolts *

GRADE 2

GRADE 5 GRADE 8

“A”

lb-ft (N.m)

1/4” 6 (8)

9 (12)

12 (16)

5/16” 10 (13)

18 (25)

25 (35)

3/8” 20 (27)

30 (40)

45 (60)

7/16” 30 (40)

50 (70)

(110)

1/2” 45 (60)

75 (100)

115 (155)

9/16” 70 (95)

115 (155)

165 (220)

5/8” 95 (130)

150 (200)

225 (300)

3/4” 165 (225)

290 (390)

400 (540)

7/8” 170 (230)

420 (570)

650 (880)

1” 225 (300) 630 (850) 970

(1310)

CLASS 8.8

CLASS 9.8

CLASS 10.9

“A”

lb-ft (N.m)

9 (13)

10 (14)

13 (17)

15 (21)

18 (24)

21 (29)

23 (31)

25 (34)

31 (42)

45 (61)

50 (68)

61 (83)

78 (106)

88 (118)

106 (144)

125 (169)

140 (189)

170 (230)

194 (263)

216 (293)

263 (357)

268 (363)

-- --

364 (493)

378 (513)

-- --

515 (689)

516 (699)

-- --

702 (952)

24 654 (886)

-- --

890

(1206)

Bolt Torque for Metric bolts *

Torque figures indicated are valid for non-greased

or non-oiled threads and heads unless otherwise

specified. Therefore, do not grease or oil bolts

or capscrews unless otherwise specified in this

manual. When using locking

elements, increase torque values

by 5%.

* GRADE or CLASS value for bolts and capscrews

are identified by their head markings.

Torque Lug Nuts to 120 FT/LBS

Torque 11MM caliper bolts to 40 ft/lbs

Содержание Kar Kaddy X

Страница 1: ...RD20026 Rev 6 08 20 TOW DOLLY Kar Kaddy X...

Страница 2: ...a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in individual problems between you your dealer or DEMCO To contact NHTSA you may either call the Auto...

Страница 3: ...th Street Boyden IA 51234 ph 712 725 2311 Toll Free 1 800 543 3626 Fax 712 725 2380 http www demco products com Equipment Safety Guidelines SAFETY YOU CAN LIVE WITH IT Every year many accidents occur...

Страница 4: ...result in a serious injury or death Do not attempt to mount a tire unless you have the proper equipment and experience to do the job Inflating or servicing tires can be dangerous Whenever possible tr...

Страница 5: ...ed As a precaution always recheck the hardware on equipment following every 100 hours of operation Correct all problems Follow the maintenance safety procedures Highway and Transport Operations Follow...

Страница 6: ...elds and guards after servicing and before moving After servicing be sure all tools parts and service equipment are removed Do not allow grease or oil to build up on the actuator any step or platform...

Страница 7: ...at they are tight The strap on the optional winch must be in good condition and should be wound neatly on winch when not in use NOTE The winch strap must not be left connected to the towed vehicle aft...

Страница 8: ...ey are in good condition Check wheel nuts every trip To check the towing system after hook up tow about 100 feet Then stop and perform a safety check Check the bolts chains tire straps ramps coupler l...

Страница 9: ...lb ft N m 1 4 6 8 9 12 12 16 5 16 10 13 18 25 25 35 3 8 20 27 30 40 45 60 7 16 30 40 50 70 80 110 1 2 45 60 75 100 115 155 9 16 70 95 115 155 165 220 5 8 95 130 150 200 225 300 3 4 165 225 290 390 40...

Страница 10: ...gger C push down and pull all excessstrapfromwinch Laytirestraptooutsideoftowdolly Tighten straps Place tire straps over tires centering straps and winches to tires Whiletighteningstraps pullcrossstra...

Страница 11: ...nnection to the towing vehicle Keep the cable connection at the towing vehicle as centered as possible allow some slack for turning Read these instructions completely before hooking unhooking or using...

Страница 12: ...on each side of the platform and platform returns to original level and locked position Place towed vehicle in park or in gear and fully engage parking brake Towed vehicle tires must fit in wheel trou...

Страница 13: ...s of a standard size that will fit most tires however if your tires are too large or too small you will want to exchange these new straps for the proper size straps 1 Tire too large This is very obvio...

Страница 14: ...essary to cap the transmission tail shaft to prevent transmission fluid loss Rear engine transaxle vehicles cannot be towed with a tow dolly ALL VEHICLES MOUNTED ON THE TOW DOLLY MUST BE MOUNTED WITH...

Страница 15: ...LON LOCK 4 14 02802 NUT 313 NC NYLON LOCK 1 15 03379 LATCH BLOCK 1 16 03381 LATCH CATCH 1 17 03382 LATCH HANDLE BUSHING 1 Please order replacement parts by PART NO DESCRIPTION ITEM PART DESCRIPTION Qt...

Страница 16: ...GR8 EPOXY 8 8 02592 NUT 375NC NYLON LOCK 6 9 03927 10 ROTOR 2 10 04167 BOLT 438NF X 1 00 GR8 HEX 4 11 04168 NUT 434NF NYLON INSERT LOCK 4 12 04174 WASHER DRUM RETAINER 12MM 4 13 04369 5 BOLT HUB SPIN...

Страница 17: ...LT 438NC X 1 25 GR5 HEX 4 3 02771 NUT 438NC NYLON LOCK INSERT 4 4 02383 36 SAFETY CHAIN FOR TOW DOLLIES 2 5 03528 STRAP SHORT 3 POINT TIE DOWN 2 6 12293 1 25 ID X 1 25 PLASTIC BUSHING 1 7 16675 76 TOP...

Страница 18: ...2 WASHER FLAT 75 1 4 01254 BOLT 50NC X 1 50 GR5 HEX 2 5 02178 NUT 50NC LOCK NY INSERT 2 6 02434 BOLT 625NC X 4 50 HEX HEAD GR 5 1 7 02579 BUSHING SPACER PIVOT 2 8 02587 NUT 625 NC NYLON LOCK 1 9 03394...

Страница 19: ...to make sure wire colors are not crossed at that point If plug connection is correct correct problem by reversing yellow and green wire connection on the towing vehicle 4 CAUTION Many flashers for ve...

Страница 20: ...the surface of the fluid Be sure to close bleeder screw securely Repeat bleeding operation at each caliper During the bleeding process replenish the brake fluid so the level does not fall below the 1...

Страница 21: ...OT 1 12 05693 95 SPRING SAFETY LEVER 1 13 05951 EMERGENCY LEVER 1 14 05961 BOLT 313NC X 625 GR5 HEX 2 Please order replacement parts by PART NO DESCRIPTION ITEM PART DESCRIPTION Qty 15 05977 PUSH ROD...

Страница 22: ...er Assembly Shown 1 04425 Tinnerman U clamp 2 2 04508 Amber Reflector not shown 1 04804 Red Reflector not shown 1 3 14722 3 16 x 1 2 Pop Rivet 9 4 05443 Nylon Cable Hanger 1 5 11209 4 LED Tail Light 1...

Страница 23: ...WL 2 5 02772 NUT 25NC LOCK NYLON INSERT 2 6 03574 95 PLATED RATCHET HANDLE 1 7 03578 313 X 50 SHOULDER BOLT 1 8 05337 PIN SAFETY LOCK w CABLE 1 9 05444 BOLT 375NC X 75 HEX HEAD EPOXY 1 10 05449 BUSHIN...

Страница 24: ...Page 24 RD20026 10 3 20 28 19 27 24 7 22 21 6 4 15 13 11 30 1 10 9 29 25 8 2 14 16 17 18 5 26 23 31 12 Parts View Assembly Instructions...

Страница 25: ...using two 7 16 x 1 grade 8 bolts 19 and lock nuts 20 on top of each ramp and four two on each side of the ramp of 1 2 x 1 1 4 bolts 7 and 1 2 nylon lock nuts 10 Reinstall back wear plate screw 24 8 In...

Страница 26: ...3 1 5 6 ITEM PART DESCRIPTION QTY KK2W Optional Winch 1 1 04620 WINCH MECHANISM 1400 CAPACITY 1 04621 REPLACEMENT HANDLE 2 01738 STRAP ASSEMBLY includes strap hook 1 3 02207 BOLT 3 8 16UNC X 3 HEX HEA...

Страница 27: ...10136 RETAINER BUTTON 4 11 10183 SCREW 25 NC X 50 PHILLIPS HEAD 17 12 10184 SCREW 25 NC X 75 PHILLIPS HEAD 4 13 10185 SCREW 25 NC X 1 00 PHILLIPS HEAD 4 14 10186 T NUT 25 NC X 41 BARREL 23 15 11264 SC...

Страница 28: ......

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