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TOW DOLLY USER GUIDE

   

WARNING

Read the following information completely before hooking up, loading, using 

unloading or unhooking this Tow Dolly.  

FAILURE TO FOLLOW THESE SAFETY INSTRUCTIONS

MAY LEAD TO DAMAGE TO PROPERTY, SEVERE PERSONAL INJURY, AND/OR DEATH.

•  Read towing instructions in towed vehicle’s owner’s manual.

•  Read towing instructions in towing vehicle’s owner’s manual.  Be certain that your towing vehicle has the capacity 

to tow a tow dolly and towed vehicle combination.  IF YOU HAVE ANY QUESTIONS ABOUT THIS, DO NOT TOW.   

CONSULT YOUR DEALER OR CALL DEMCO.

•  Use a 2”, 6000 lb. (or greater) capacity ball for a tow dolly.

•  Make sure towing vehicle’s parking brake is fully engaged before starting hookup, loading, unloading, or unhooking of 

tow dolly.

•  Do not load towed vehicle onto tow dolly until tow dolly is completely and properly hooked up to  towing vehicle and 

setting on a level surface.

•  Tail lights and stop lights must be hooked up and operating properly at all times.

•  Do not load a towed vehicle that exceeds weight or size limits of tow dolly.

•  Always have someone safely guide you when driving towed vehicle onto tow dolly.

•  Be sure tires of your towed vehicle and tow dolly are in good condition and inflated to proper pressures.  Tire pressure 

may increase during travel—do not bleed off extra pressure.

•  Do not back up your towing vehicle when a tow dolly is attached.  A tow dolly swivels both at the coupler and at car 

platform.  If you must back up, unload towed vehicle first, disconnect tow dolly and move vehicle and tow dolly separately. 

Park where you can pull ahead when leaving.

•  Do not exceed 55 miles per hour, or any lower posted speed limit.

•  Avoid sharp turns or swerves.

•  Braking distance increases when using a tow dolly.  Use caution and always allow sufficient 

 

distance for braking.

•  Do not transport passengers or cargo in vehicle being towed.

•  Do not unhook tow dolly from towing vehicle until towed vehicle is completely unloaded from tow dolly.

•  Allow one tow-vehicle/tow dolly/vehicle-in-tow length for each 10 m.p.h. behind another vehicle.  

•  ALWAYS check the hitch, tow dolly and vehicle-in-tow at each stop to insure that coupling, chains and tie down equipment 

remain tight and properly attached.  Use tow dolly checklist as an aid.

•  NEVER tow without properly installed tire straps and security chains properly attached to frame or other structural member 

of vehicle-in-tow.

•  ALWAYS slow down—40 miles per hour or less—for curves, wet or rough roads, and  downgrades.    On  downgrades, 

shift into a lower gear and allow engine to help hold speed down.

•  ALWAYS be rested.  NEVER drive when fatigued.

•  AVOID driving at night.  Night drivers have three times the fatality rate of day drivers.

•  NEVER continue to operate an unstable (swaying or whipping) combination.  If this occurs, slowly pull over, reducing 

speed through your engine rather than braking.  When stopped in an off the road location check hitch, tire straps, and  

chains.   

•  NEVER pass on hills or curves.  Beware of cross winds and wind gusts from passing  vehicles.

•  NEVER transport passengers or cargo in towed vehicle.

•  ALWAYS load vehicle-in-tow facing forward. NEVER back onto tow dolly.  For maximum stability  steering axle must be 

on tow dolly.

Содержание Kar-Kaddy SS

Страница 1: ...1 6 17 RD20018 Rev 12...

Страница 2: ...CO If NHTSA receives similar complaints it may open an investigation and if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot b...

Страница 3: ...ious injury This signal word is to be limited to the most extreme situations typically for tow dolly components which for functional purposes cannot be guarded warning Indicates a potentially hazardou...

Страница 4: ...ow dolly and move vehicle and tow dolly separately Park where you can pull ahead when leaving Do not exceed 55 miles per hour or any lower posted speed limit Avoid sharp turns or swerves Braking dista...

Страница 5: ...pension Your tow vehicle s rear springs must be of sufficient strength to support the added loaded tow dolly tongue weight while maintaining tow vehicle in approximately a level position If rear sprin...

Страница 6: ...ight of tow vehicle Tow vehicle manufacturer s recommended maximum passenger cargo load must not be exceeded VEHICLE IN TOW Limitations Cautions 1 Vehicle in tow must not be wider than 76 inches at fr...

Страница 7: ...dolly tows easily at higher speeds A road hazard that would be avoidable at 55 m p h can become unavoidable at 65 m p h If you drop any wheel s off the pavement don t attempt any sharp steering corre...

Страница 8: ...over rough roads Turning Avoid U turns Avoid turning too sharply Turning too sharply may cause side of vehicle in tow to come in contact with rear of dolly fender and cause damage to both vehicles Pro...

Страница 9: ...9 05 this le was ordered 09 06 05 this decal was ordered 11 09 05 decal was ordered 11 28 05 decal was ordered 02 20 06 decal was ordered 04 05 06 decal was ordered 06 12 06 this decal was ordered 08...

Страница 10: ...1 225 300 630 850 970 1310 Torque figures indicated are valid for non greased or non oiled threads and heads unless otherwise specified Therefore do not grease or oil bolts or capscrews unless otherwi...

Страница 11: ...rame Loosely bolt the back of each bracing strut to the trailer frame as shown using 1 2 x 1 1 2 grade 5 bolt 6 flatwasher 7 pivot bush ing 8 and locknut 9 Hold up the front end the end with the small...

Страница 12: ...e trough of fender and attach cable hanger Install two metal wire clips using pliers Place one clip 5 1 2 from rear of fender and one 8 from rear of fender see red arrow Install rubber grommet with no...

Страница 13: ...PART NO QTY DESCRIPTION PARTS LIST 1 11590 1 Tongue Wiring Harness 2 14762 1 Main Frame Wiring Harness 3 01863 1 Rubber Grommet not shown Please order replacement parts by PART NO and DESCRIPTION 2 Wi...

Страница 14: ...empty and unhooked to perform any and all of these steps Do not attempt while tow dolly is loaded or hooked up 2 With tongue wheel jack turned to its lowest position push pull tongue to the left 3 Pus...

Страница 15: ...it will go and allow lock to slide in until it stops 4 If lock has been pulled and lifted properly the ramp lock will extend out from it s holder This will mean that the ramp is unlocked and ramp may...

Страница 16: ...see retainer handles snap into their locked positions Check to make sure they all fully seated Make sure that all pins and locking devices are double checked before returning this unit to service NOTE...

Страница 17: ...haft connected MAINTENANCE Periodically check all bolts and nuts to insure proper tension or torque Grease the king pin and tie rod end grease zerks every 2500 miles An occasional drop of oil may be r...

Страница 18: ...against the back of the light bar to hold the license down and tighten wing nut License must be UP with the tow dolly empty Step 2 Remove black locking pin BEFORE loading vehicle onto the Kar Kaddy T...

Страница 19: ...urely with front tires in a straight position Rear Wheel Drive Disconnect towed vehicle driveshaft for rear wheel drive vehicles with automatic transmission For manual transmission Consult your vehicl...

Страница 20: ...result in damage to both car and Kar Kaddy REAR WHEEL DRIVE PRECAUTIONS Disconnect towed vehicle driveshaft for rear wheel drive vehicles with automatic transmission Simply placing trans mission in ne...

Страница 21: ...tie rod 7 Reassemble the rest of the Kar Kaddy unit Have the tongue in a hooked up position with the ball coupler 18 off the ground Jack up the axle just enough to allow you to take the wheels off and...

Страница 22: ...ith replacement wheel 13303 Wheel Jack Cap Wheel Jack Wheel Replacement 2 4 5 6 7 9 10 11 12 13 19 20 21 22 22 21 20 23 23 24 24 25 26 26 27 28 29 32 32 6 26 36 37 78 77 38 39 40 41 43 41 45 46 46 47...

Страница 23: ...k Vinyl Hand Grip 48 11978 96 1 Rear Tongue Half 49 11969 96 1 Front Tongue Half 50 5433 1 Right Winch assembly 51 5432 1 Left Winch Assembly 52 02772 2 1 4 20UNC Nylon Lock Nut 53 04177 2 1 4 20UNC x...

Страница 24: ...nder 23 12396 1 Rue Ring Lock Cotter 5 8 Shaft 24 12397 1 Rue Ring Lock Cotter 7 8 Shaft 25 12557 1 Master Cylinder Cap 26 12925 1 10000 2 eZ Latch Coupler 27 14798 1 90 Elbow Fitting 28 SB12426 1 Dam...

Страница 25: ...not shown 2 Bleeder Valve 2 Rubber Bushing 2 Stainless Steel Bushing 2 Stainless Steel Bolt PARTS LIST Hub Assembly Epoxy Bolt ASSEMBLY 1 Begin by mounting the Hub Assembly and the Caliper Mounting Br...

Страница 26: ...c Brake Caliper Assembly 14 03927 92 2 10 Brake Rotor 15 04174 4 12mm Retainer Washer 2 per disc 16 12445 30 1 Spring Return System 17 13920 92 2 Caliper Mount 18 14486 4 Caliper Mounting Bolt SS 19 1...

Страница 27: ...lack Vinyl Hand Grip REF PART NO NO QTY DESCRIPTION 3 7 0 3 57 6 5 37 21 47 6 5 7 6 5 7 2 7 1 5 635 1 1 3 187 1 2 1 21 16 57 3 7 5 7 7 1 6 28 5 2 7 3 1 6 7 2 Z 2 7 1 32 86 1 3 3 927 3 5 7 7 52 3 1 7 7...

Страница 28: ...5740 License Plate Mount and Light Cluster 1 2 2 3 3 4 4 5 6 6 7 7 8 10 10 10 9 5740 License Plate Bracket and Light Assembly 1 04505 95 1 License Plate and Light Cluster Bracket 2 04176 2 1 4 20UNC...

Страница 29: ...Cable Hanger 6 05447 1 4 Light Grommet 7 11206 1 Tail Light Wire Harness 8 11209 1 4 LED Tail Light 9 14117 1 Left Fender Assembly 14118 1 Right Fender Assembly 10 13509 1 3 4 LED Marker Base Mount 11...

Страница 30: ...T NO DESCRIPTION Drive in stud here for tire with rim 11574 115mm bolt circle 2 3 7 8 6 All options may not mount on tow dolly simultaneously 5 1 4 PARTS LIST KKLB LIGHT BAR PARTS LIST ITEM PART QTY D...

Страница 31: ...GUARD LEFT 1 7 10132 ROCK GUARD RIGHT 1 8 10133 DEFLECTOR CENTER SECTION 2 9 10134 DEFLECTOR MOUNTING PLATE 2 10 10135 DEFLECTOR BRACE HANDLE 2 11 10136 RETAINER BUTTON 4 12 10183 SCREW 25 NC X 50 PH...

Страница 32: ...t BOYDEN IA 51234 PH 712 725 2311 FAX 712 725 2380 TOLL FREE 1 800 54DEMCO 1 800 543 3626 www demco products com Go online to www demco products com for Demco warranty policies operator manuals produc...

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