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13

WIRING OF THE TOWING VEHICLE

Connect wiring to towing vehicle, keeping in mind the color 

code indicated below.

1.

  Make certain towing vehicle lights are 

“OFF”

.

2.

  Connect 

YELLOW

 wire to left turn signal and stop wire in 

the left rear of towing vehicle with the wire splicer (01883) 

supplied.

3.

  Connect 

GREEN

 wire to the right turn signal and stop 

wire.

4.

  Connect 

BROWN

 wire to tail light wire.

5.

 

VERY IMPORTANT

 - connect 

WHITE

 wire to frame body 

of towing vehicle.  This is the common ground, and a clean 

metal - to - metal contact must be made.

CAUTION:   

Many  flashers  for  vehicle  turn  signals  will 

not carry the additional load of Kar Kaddy turn signals. 

If normal operation does not occur when connected to 

the Kar Kaddy, a heavy duty replacement flasher may be 

obtained through auto parts outlets.

WHITE

 

Ground

BROWN 

Tail Lights, License Plate Lights,

 

Light Cluster Bar & Clearance Lights

YELLOW

  Left Turn and Stop

GREEN 

Right Turn and Stop

COLOR CODE FOR WIRING HARNESS

1

 

REF. 

 

 

 

 

  NO.  PART NO.  QTY. 

DESCRIPTION 

PARTS LIST

  1. 

11590 

1  Tongue Wiring Harness

  2. 

14762 

1  Main Frame Wiring Harness

  3. 

01863 

1  Rubber Grommet (not shown)

Please order replacement parts by PART NO. and DESCRIPTION.

2

Wiring Diagram

TESTING LIGHTS BEFORE USE

1.

  Make sure that the 

WHITE

 ground wire is connected to 

the frame of both the Kar Kaddy and the towing vehicle.

2.

  With headlights in 

“ON”

 position, the tail lights, the light 

cluster bar, the license plate light, and the clearance lights 

should be lighted.

3.

  Start  engine  and  have  someone  depress  brake  pedal.  

Brake lights of tow dolly and towing vehicle should come 

“on”

 and 

“off”

 simultaneously with each application.

4.

  Turn left turn signal on.  Left turn light of Kar Kaddy and 

towing vehicle should flash simultaneously.  If turn signal 

light of the trailer function opposite to those of the towing 

vehicle, it is probable that the 

YELLOW (Driver side)

 and 

GREEN  (Passenger  side)

  wires  have  been  reversed.  

Check the plug connection under the tongue of the Kar 

Kaddy to make sure wire colors are not crossed at that 

point. If wires are crossed change them to match color 

for color.  

White

Yellow

Green

Brown

White

Brown

Yellow

Green

Содержание Kar-Kaddy SS

Страница 1: ...1 6 17 RD20018 Rev 12...

Страница 2: ...CO If NHTSA receives similar complaints it may open an investigation and if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot b...

Страница 3: ...ious injury This signal word is to be limited to the most extreme situations typically for tow dolly components which for functional purposes cannot be guarded warning Indicates a potentially hazardou...

Страница 4: ...ow dolly and move vehicle and tow dolly separately Park where you can pull ahead when leaving Do not exceed 55 miles per hour or any lower posted speed limit Avoid sharp turns or swerves Braking dista...

Страница 5: ...pension Your tow vehicle s rear springs must be of sufficient strength to support the added loaded tow dolly tongue weight while maintaining tow vehicle in approximately a level position If rear sprin...

Страница 6: ...ight of tow vehicle Tow vehicle manufacturer s recommended maximum passenger cargo load must not be exceeded VEHICLE IN TOW Limitations Cautions 1 Vehicle in tow must not be wider than 76 inches at fr...

Страница 7: ...dolly tows easily at higher speeds A road hazard that would be avoidable at 55 m p h can become unavoidable at 65 m p h If you drop any wheel s off the pavement don t attempt any sharp steering corre...

Страница 8: ...over rough roads Turning Avoid U turns Avoid turning too sharply Turning too sharply may cause side of vehicle in tow to come in contact with rear of dolly fender and cause damage to both vehicles Pro...

Страница 9: ...9 05 this le was ordered 09 06 05 this decal was ordered 11 09 05 decal was ordered 11 28 05 decal was ordered 02 20 06 decal was ordered 04 05 06 decal was ordered 06 12 06 this decal was ordered 08...

Страница 10: ...1 225 300 630 850 970 1310 Torque figures indicated are valid for non greased or non oiled threads and heads unless otherwise specified Therefore do not grease or oil bolts or capscrews unless otherwi...

Страница 11: ...rame Loosely bolt the back of each bracing strut to the trailer frame as shown using 1 2 x 1 1 2 grade 5 bolt 6 flatwasher 7 pivot bush ing 8 and locknut 9 Hold up the front end the end with the small...

Страница 12: ...e trough of fender and attach cable hanger Install two metal wire clips using pliers Place one clip 5 1 2 from rear of fender and one 8 from rear of fender see red arrow Install rubber grommet with no...

Страница 13: ...PART NO QTY DESCRIPTION PARTS LIST 1 11590 1 Tongue Wiring Harness 2 14762 1 Main Frame Wiring Harness 3 01863 1 Rubber Grommet not shown Please order replacement parts by PART NO and DESCRIPTION 2 Wi...

Страница 14: ...empty and unhooked to perform any and all of these steps Do not attempt while tow dolly is loaded or hooked up 2 With tongue wheel jack turned to its lowest position push pull tongue to the left 3 Pus...

Страница 15: ...it will go and allow lock to slide in until it stops 4 If lock has been pulled and lifted properly the ramp lock will extend out from it s holder This will mean that the ramp is unlocked and ramp may...

Страница 16: ...see retainer handles snap into their locked positions Check to make sure they all fully seated Make sure that all pins and locking devices are double checked before returning this unit to service NOTE...

Страница 17: ...haft connected MAINTENANCE Periodically check all bolts and nuts to insure proper tension or torque Grease the king pin and tie rod end grease zerks every 2500 miles An occasional drop of oil may be r...

Страница 18: ...against the back of the light bar to hold the license down and tighten wing nut License must be UP with the tow dolly empty Step 2 Remove black locking pin BEFORE loading vehicle onto the Kar Kaddy T...

Страница 19: ...urely with front tires in a straight position Rear Wheel Drive Disconnect towed vehicle driveshaft for rear wheel drive vehicles with automatic transmission For manual transmission Consult your vehicl...

Страница 20: ...result in damage to both car and Kar Kaddy REAR WHEEL DRIVE PRECAUTIONS Disconnect towed vehicle driveshaft for rear wheel drive vehicles with automatic transmission Simply placing trans mission in ne...

Страница 21: ...tie rod 7 Reassemble the rest of the Kar Kaddy unit Have the tongue in a hooked up position with the ball coupler 18 off the ground Jack up the axle just enough to allow you to take the wheels off and...

Страница 22: ...ith replacement wheel 13303 Wheel Jack Cap Wheel Jack Wheel Replacement 2 4 5 6 7 9 10 11 12 13 19 20 21 22 22 21 20 23 23 24 24 25 26 26 27 28 29 32 32 6 26 36 37 78 77 38 39 40 41 43 41 45 46 46 47...

Страница 23: ...k Vinyl Hand Grip 48 11978 96 1 Rear Tongue Half 49 11969 96 1 Front Tongue Half 50 5433 1 Right Winch assembly 51 5432 1 Left Winch Assembly 52 02772 2 1 4 20UNC Nylon Lock Nut 53 04177 2 1 4 20UNC x...

Страница 24: ...nder 23 12396 1 Rue Ring Lock Cotter 5 8 Shaft 24 12397 1 Rue Ring Lock Cotter 7 8 Shaft 25 12557 1 Master Cylinder Cap 26 12925 1 10000 2 eZ Latch Coupler 27 14798 1 90 Elbow Fitting 28 SB12426 1 Dam...

Страница 25: ...not shown 2 Bleeder Valve 2 Rubber Bushing 2 Stainless Steel Bushing 2 Stainless Steel Bolt PARTS LIST Hub Assembly Epoxy Bolt ASSEMBLY 1 Begin by mounting the Hub Assembly and the Caliper Mounting Br...

Страница 26: ...c Brake Caliper Assembly 14 03927 92 2 10 Brake Rotor 15 04174 4 12mm Retainer Washer 2 per disc 16 12445 30 1 Spring Return System 17 13920 92 2 Caliper Mount 18 14486 4 Caliper Mounting Bolt SS 19 1...

Страница 27: ...lack Vinyl Hand Grip REF PART NO NO QTY DESCRIPTION 3 7 0 3 57 6 5 37 21 47 6 5 7 6 5 7 2 7 1 5 635 1 1 3 187 1 2 1 21 16 57 3 7 5 7 7 1 6 28 5 2 7 3 1 6 7 2 Z 2 7 1 32 86 1 3 3 927 3 5 7 7 52 3 1 7 7...

Страница 28: ...5740 License Plate Mount and Light Cluster 1 2 2 3 3 4 4 5 6 6 7 7 8 10 10 10 9 5740 License Plate Bracket and Light Assembly 1 04505 95 1 License Plate and Light Cluster Bracket 2 04176 2 1 4 20UNC...

Страница 29: ...Cable Hanger 6 05447 1 4 Light Grommet 7 11206 1 Tail Light Wire Harness 8 11209 1 4 LED Tail Light 9 14117 1 Left Fender Assembly 14118 1 Right Fender Assembly 10 13509 1 3 4 LED Marker Base Mount 11...

Страница 30: ...T NO DESCRIPTION Drive in stud here for tire with rim 11574 115mm bolt circle 2 3 7 8 6 All options may not mount on tow dolly simultaneously 5 1 4 PARTS LIST KKLB LIGHT BAR PARTS LIST ITEM PART QTY D...

Страница 31: ...GUARD LEFT 1 7 10132 ROCK GUARD RIGHT 1 8 10133 DEFLECTOR CENTER SECTION 2 9 10134 DEFLECTOR MOUNTING PLATE 2 10 10135 DEFLECTOR BRACE HANDLE 2 11 10136 RETAINER BUTTON 4 12 10183 SCREW 25 NC X 50 PH...

Страница 32: ...t BOYDEN IA 51234 PH 712 725 2311 FAX 712 725 2380 TOLL FREE 1 800 54DEMCO 1 800 543 3626 www demco products com Go online to www demco products com for Demco warranty policies operator manuals produc...

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