background image

8

To prevent serious
injury or death.

Make sure tongue is in
forward locked position with
locking pin and retainer clip
properly installed before
hooking up or loading.

WARNING

REV 0

DD21019

PULL & LIFT

TO

FOLD RAMP

Rev 0

            DD21020

Read following information before hooking up,
loading, using, unloading or unhooking Kar
Kaddy to prevent property damage, serious
injury, or death.

IMPORTANT INFORMATION

Customer Responsibilities

Customer assumes all risks inherent in
operation, use, or possession of Kar Kaddy.
Towing a vehicle is owners responsibility and it
is the owner who must ensure that weight and
size limits of Kar Kaddy will not be exceeded by
vehicle being towed. Any injury or damage that
results from improper use or exceeding weight
or size limits is sole responsibility of owner.

Towing Vehicle Requirements

Owner assumes all responsibility for towing
vehicle’s fitness and suitability to perform
towing task in safe, legal, and reliable manner.
These responsibilities may include, but are not
limited to:

••••••••••

•

Towing vehicle weight being substantially
greater (at least 1000 lbs.) than weight of
Kar Kaddy and towed vehicle combined.

•

 Compliance with towing restrictions as stated
by towing vehicle owner’s manual or
manufacturer.

•

Towing vehicle having minimum of 5000 lb.
hitch and hitch ball for Kar Kaddy without surge
brakes, or 6000 lb. hitch and hitch ball for Kar
Kaddy with surge brakes. Hitch ball must be 2”.
Do not use any other size hitch ball.

•

Towing vehicle’s hitch being approximately 18
inches to top of hitch ball. Make sure that hitch
and hitch ball are in good condition and not
rusted, loose or stripped. Both hitch and hitch
ball must be securely attached to towing
vehicle.

•

Towing vehicle must be in good condition.

•

Towing vehicle having a current federal or state
inspection where applicable, and complying

  with any applicable laws.

•

Assure all lights are properly hooked up and

  operating at all times.

Load Weight and Size Limits

Load weight is total weight of towed vehicle.
Overloading Kar Kaddy may cause serious injury
or damage to both towed vehicle and Kar Kaddy.

Maximum Towed Vehicle Weight.

KK260       KK260SB       KK360       KK360SB
4400 lbs.   4700 lbs.        4400lbs.    4700lbs.

Size limit is overall width. Towed vehicle
exceeding size limit will obstruct platform’s
turning action when towing and could damage
towed vehicle’s tires and fenders.

KK260: 70” max.

   42” min.

KK360  76” max.

   42” min.

         INSTRUCTIONS

Kar Kaddy Hook-Up

1. Assure towing vehicle parking brake is

fully engaged.

2. Loosen coupler lock, place coupler of Kar
Kaddy over 2” hitch ball on towing vehicle.
Assure coupler is fully seated on ball then
completely tighten coupler lock. Pull up on Kar
Kaddy tongue to assure it is properly secured.

NOTE: Assure that hitch and hitch ball are in

good condition and not rusted, loose or
stripped. Both hitch and hitch ball must
be securely attached to towing vehicle.

3. Connect Kar Kaddy wire harness to connector

on towing vehicle and check lights for proper
operation.

Loading Towed Vehicle

E

1. Assure towing vehicle and Kar Kaddy are

straight, on level ground, and properly
hooked up before loading towed vehicle.

5. Grasp bed release handle on tongue and

 pull toward coupler. This releases tilt bed.

6. Before loading (and unloading) towed vehicle

 make sure platform and towed vehicle are in
 straight alignment.
 Don’t load towed vehicle
 onto KAR KADDY until completely and properly
 hooked up to towing vehicle and setting on
 level surface.

7. With someone safely guiding you, center

vehicle to Kar Kaddy. Slowly drive vehicle
forward, until tires touch wheel stops at front
of platform. DO NOT BACK VEHICLE ONTO
KAR KADDY. Assure that towed vehicle is
centered on Kar Kaddy platform and tires fit in
wheel pans without hanging over sides.

8. Place towed vehicle in park (low gear if it has

standard transmission), engage parking brake,
shut off engine, remove ignition key, lock
steering wheel of towed vehicle with tires in a
straight forward position. If towed vehicle does
not have a locking steering column, steering
wheel must be securely tied.

9. Place tire straps over tires centering straps and

winches to tires, avoiding contact with
suspension components. Short side of hook
must face rear of Kar Kaddy. While tightening
straps, pull cross straps forward to ensure even
tightening. Tighten straps until each tire starts
to flatten against tire stop. After strap is tight
and with ratchet handle in down (horizontal)
position insert lock pin through hole in ratchet
pawl arm and ratchet frame then attach retainer
clip. Hook safety chains to frame of towed
vehicle directly above area where chains are
mounted on Kar Kaddy.

IMPORTANT: Chains must not attach to or go
over steering or brake parts. Leave enough
slack in chains for suspension movement.
Check tire straps after first 5 miles of travel and
every 50 miles thereafter to ensure they are
tight and not rubbing or fraying on suspension
components of towed vehicle.

10. If towed vehicle is rear wheel or four wheel

drive, disconnect drive shaft. (Simply placing
transmission in neutral is not sufficient to
prevent damage to transmission). You must
disconnect drive shaft at rear axle and remove
it. With the drive shaft removed it will be
necessary to cap the transmission tail shaft to
prevent transmission fluid loss.

Rear engine/transaxle vehicle cannot be towed
with Kar Kaddy. (All vehicles loaded on Kar
Kaddy must be loaded with front of vehicle
facing forward). Consult your vehicle owner’s
manual to help determine if and how your
vehicle is suitable to be towed.

11. RELEASE PARKING BRAKE ON TOWED VEHICLE.

Ensure that steering wheel is locked in straight
forward position, remove ignition keys and
lock doors of towed vehicle.

12. Release parking brake on towing vehicle and

drive forward 100 feet. Stop and perform safety
check. Check hitch, hitch ball, ball coupler,
safety chains, tire straps, bolts and other items
to ensure they are tight and in correct position.
Check all lights to make sure they are operating
properly. Repeat safety check after first 5 miles
and every 50 miles thereafter.

NOTE: Do not unhook Kar Kaddy from towing
vehicle until towed vehicle is completely
unloaded from Kar Kaddy.

Unloading Towed Vehicle

1. Assure towing vehicle and Kar Kaddy are

straight, on level ground, and properly hooked
up before unloading towed vehicle.

2. Fully engage parking brake of towing and

towed vehicles.

3. If removed, reinstall drive shaft of towed

vehicle.

4. Straps may be “quick released” by removing

locking pin, grasping ratchet pawl and ratchet
handle simultaneously and pushing down
sharply. This process will permit easy removal
of strap from winch.

5. Remove tire straps and safety chains from

towed vehicle. Also release tilt bed as shown in
illustration #5.

6. Release parking brake of towed vehicle and

slowly back towed vehicle off Kar Kaddy.

7. On level ground check the transmission fluid

level of towed vehicle. Fluid may have leaked
out during towing.

8. Store safety chains and straps in

their storage position on each side.

9. Return tilt bed to locked position and reinsert

steering lock pin. As shown in illustration #3

REV 1

RD21002

4. Criss cross safety chains

under tongue and attach
to mounting loops on
towing vehicle. If Kar Kaddy
is equipped with brakes
attach emergency brake
cable to one of these loops.
Allow some slack in chains
and cable for movement during turning.
Failure to follow these instructions could
result in serious injury or death.

2. Remove winch lock pins (A) from strap winches

on front of Kar Kaddy. RELEASE WINCH: Grasp
handle (B) squeeze trigger (C) push down and
pull all excess strap from winch. Lay tire strap
to outside of Kar Kaddy.

IMPORTANT DO’S & DON’TS

4. Loosen wing nut on back of license plate holder,

 turn clip on front to horizontal position and
 put license in “down” position. Turn clip back
 so it rests against back of light to hold license
 “down” and tighten wing nut. (License must be
 “up” with Kar Kaddy empty).

3. Remove STEERING LOCK PIN  before loading

 vehicle onto Kar Kaddy to allow AUTO STEER
 to operate. WHEN KAR KADDY IS EMPTY, THIS
 PIN MUST BE REINSERTED

#4

B

A

C

#2

#3

#5

#9

Read towing instructions in towed vehicle

owners manual.

Use 2” 5000 lb. (or greater) capacity ball for Kar
Kaddy without surge brakes and 2” 6000 lb. (or
greater) capacity ball for Kar Kaddy with surge
brakes.

Assure towing vehicle parking brake is fully
engaged before starting hookup, loading,
unloading or unhooking Kar Kaddy.

Don’t load towed vehicle onto Kar Kaddy until Kar
Kaddy is completely and properly hooked up to
towing vehicle and setting on level surface.

Always drive front wheels of  towed vehicle onto
 Kar Kaddy. Don’t load backwards.

Tail lights and stop lights must be hooked up and
operating properly at all times.

Don’t load towed vehicle that exceeds weight or
size limits onto Kar Kaddy.

Always have someone safely guide you
when driving towed vehicle onto Kar Kaddy.

Assure tires of towed vehicle and Kar Kaddy are in
good condition and properly inflated. Tire pressure
may increase during travel, Do not bleed off this
increase in pressure.

Don’t back towing vehicle with Kar Kaddy
attached. Kar Kaddy swivels both at coupler and at
car platform. If you must back up, unload towed
vehicle first, disconnect Kar Kaddy and move
vehicle and Kar Kaddy separately. Play it safe...
park where you can pull ahead when leaving.

Braking distance increases when using Kar Kaddy.
Use caution and always allow sufficient braking
distance.

Avoid sharp turns or swerves.

Descend hills in lower gear. Avoid sudden braking
or lane changes when descending a hill.

Don’t transport passengers or cargo in vehicle
being towed.

Don’t unhook Kar Kaddy from towing vehicle
until towed vehicle is completely unloaded
from Kar Kaddy.

WARNING

A.

DD21018

B.

DD21019

QTY. 1

C.

DD21020

QTY. 2

D.

DD21017

QTY. 4

E.

RD21002

QTY. 1

Decal Location

WINCH OPERATING INSTRUCTIONS

Remove winch lock pins (A) from strap winches on front of tow dolly.

Release winch: Grasp handle (B) squeeze trigger (C) push down and pull all

excess strap from winch. Lay tire strap to outside of tow dolly.

Tighten straps: Place tire straps over tires centering straps and winches to

tires. While tightening straps, pull cross straps forward to ensure even tightening.

Tighten straps until each tire starts to flatten against tire stop. After strap is tight,

insert lock pin into winch.

REV 1

DD21016

B

C

A

F.

DD21016

QTY. 2

PINCH POINT

REV 0

DD21018

A

B

C

D

D

D

D

E

F

F

F.

RD21008

QTY. 2

Содержание Kar-Kaddy SS KK460SS

Страница 1: ...1 7 06 RD20010 Rev 6...

Страница 2: ...turing Com pany DEMCO If NHTSA receives similar complaints it may open an investigation and if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign How...

Страница 3: ...ates a potentially hazardous situation that if not avoided could result in death or serious injury It may also be used to alert against unsafe practices CAUTION Indicates a potentially hazardous situa...

Страница 4: ...avoid personal injury study the following precautions and insist those working with you or you yourself follow them Replace any caution warning danger or instruction safety decal that is not readable...

Страница 5: ...s towing Replacement parts that displayed a safety sign should also display current sign Safety signs are available from your distributor dealer parts department or factory How to install safety signs...

Страница 6: ...vehicle Beware of bystanders PARTICULARLY CHILDREN Always look around to make sure it is safe to start engine of towing vehicle or move unit This is particularly important with higher noise levels as...

Страница 7: ...owners manual for proper size and grade Refer to bolt torque chart for head identification marking Where replacement parts are necessary for periodic maintenance and servicing genuine factory replacem...

Страница 8: ...ransmission You must disconnect drive shaft at rear axle and remove it With the drive shaft removed it will be necessary to cap the transmission tail shaft to prevent transmission fluid loss Rear engi...

Страница 9: ...30 420 570 650 880 1 225 300 630 850 970 1310 Torque figures indicated are valid for non greased or non oiled threads and heads unless otherwise specified Therefore do not grease or oil bolts or capsc...

Страница 10: ...r frame as shown using 1 2 x1 1 2 grade5bolt 6 flatwasher 7 pivotbushing 8 and locknut 9 Hold up the front end the end with the smaller hole of each bracing strut to the tongue and securewithtwo5 8 x1...

Страница 11: ...Instructions 3 On the left side plug in bullet plugs with white to white black to brown and yellow to red On the right side plug white to white black to brown and green to red 4 With a pliers install...

Страница 12: ...PART NO QTY DESCRIPTION PARTS LIST 1 11590 1 Tongue Wiring Harness 2 11591 1 Main Frame Wiring Harness 3 01863 1 Rubber Grommet not shown Please order replacement parts by PART NO and DESCRIPTION 2 Wi...

Страница 13: ...empty and unhooked to perform any and all of these steps Do not attempt while tow dolly is loaded or hooked up 2 With tongue wheel jack turned to its lowest position push pull tongue to the left 3 Pus...

Страница 14: ...it will go and allow lock to slide in until it stops 4 If lock has been pulled and lifted properly the ramp lock will extend out from it s holder This will mean that the ramp is unlocked and ramp may...

Страница 15: ...go and push forward until you hear or see retainer handles snap into their locked positions Check to make sure they all fully seated Make sure that all pins and locking devices are double checked bef...

Страница 16: ...shaft connected MAINTENANCE Periodically check all bolts and nuts to insure proper tension or torque Grease the king pin and tie rod end grease zerks every 2500 miles An occasional drop of oil may be...

Страница 17: ...t rests against the back of the light bar to hold the license down and tighten wing nut License must be UP with the tow dolly empty Step 2 Remove black locking pin BEFORE loading vehicle onto the Kar...

Страница 18: ...ied securely with front tires in a straight position Rear Wheel Drive Disconnect towed vehicle driveshaft for rear wheel drive vehicles with automatic transmission For manual transmission Consult your...

Страница 19: ...nd at least 1 000 lbs heavier than the towed vehicle and tow dolly combined Do not pack goods in car that is being towed Overloading the Kar Kaddy or exceeding the width limit may result in damage to...

Страница 20: ...rod 7 Reassemble the rest of the Kar Kaddy unit Have the tongue in a hooked up position with the ball coupler 18 off the ground Jack up the axle just enough to allow you to take the wheels off and put...

Страница 21: ...l items w 5650 Master Cyl Replacement Kit drum 5696 Coupler Repair Kit 23 16 22 20 21 19 17 24 13 14 9 10 6 4 3 2 7 5 15 1 8 Please order replacement parts by PART NO and DESCRIPTION 2 8 9 14 15 18 19...

Страница 22: ...for LEFT cluster SB24048 1 Adjusting Screw Assembly L for RIGHT cluster 10 SB10958 2 Spring Shoe 11 SB10961 95 1 Shoe Guide 12 SB23937 1 Cable 13 SB23936 1 Cable Guide 14 SB23724 1 Spring Adjusting S...

Страница 23: ...lic braking is the use of quality brake fluid Use only DOT 3 or DOT 4 brake fluid from a sealed container Only use pressure bleeding equipment and follow the manufacturer s instruction in bleeding the...

Страница 24: ...DOWN 2 4 5 6 7 9 10 11 12 13 19 20 21 22 22 21 20 23 23 24 24 25 26 26 27 28 29 32 32 6 26 36 37 60 38 39 40 41 43 41 45 46 46 47 48 49 50 51 52 52 55 54 53 53 56 56 57 58 60 59 58 19 61 62 63 64 65 7...

Страница 25: ...n 37 00182 1 Hair pin 38 11540 96 1 KK460SS Main Frame 39 5740 1 License Plate Bracket Assembly 40 04771 80 1 Tie Rod 41 5179 1 Right Tie Rod End w Right Hand Threads 42 5178 1 Left Side Tie Rod End w...

Страница 26: ...RIPTION Items included in 5511 kit 2 6 1 3 4 5 7 8 9 10 11 12 13 14 14 15 16 17 18 WINCH ASSEMBLY TILT BED LATCH ASSEMBLY Left Winch 5432 Shown 5432 Left Winch Assembly 5433 Right Winch Assembly 1 002...

Страница 27: ...s 10 11688 3 Red LED Light 11655 1 3 Cluster LED Wiring Harness 11616 1 Gromment 5 8 OD x 3 8 x 1 8 Thick 5765 3 Cluster LED Light Assembly Included REF PART NO NO QTY DESCRIPTION 5763 Ramp Latch Kit...

Страница 28: ...7 11206 1 Tail Light Wire Harness 8 11209 1 4 LED Tail Light 9 11595 1 Left Fender Assembly 11596 1 Right Fender Assembly 10 11604 1 Chrome LED Marker Base Mount 11 11605 1 Yellow LED Marker Light 12...

Страница 29: ...re Tire Cover Please order replacement parts by PART NO DESCRIPTION Drive in stud here for tire with rim 11574 115mm bolt circle 2 3 7 8 6 All options may not mount on tow dolly simultaneously 5 1 4 P...

Страница 30: ...Brake and Signal Light w Lenses 8 02772 10 1 4 20UNC Nylon Insert Locknut 9 00092 6 1 4 20UNC x 1 2 Hex Head Bolt 10 01777 50 2 Light Bar Z Bracket 11 01778 4 3 Suction Cup w Bolt 13 12 02198 1 Light...

Страница 31: ...misuse accident or operated in any way contrary to the operating and maintenance instructions as speci fied in the Demco Owner s Manual for that model tow dolly This warranty does not cover any tow do...

Страница 32: ...32 NOTES...

Страница 33: ...satisfied with the company s resolution of your problem Why did you purchase this product Please list the specific source of information prompting this purchase After purchasing this product do you se...

Страница 34: ...34 Postage Dethmers Manufacturing Company 4010 320th Street Box 189 Boyden Iowa 51234...

Страница 35: ...35 NOTES...

Страница 36: ...36 DETHMERS MFG COMPANY P O BOX 189 4010 320th St BOYDEN IA 51234 PH 712 725 2311 FAX 800 845 6420 TOLL FREE 1 800 54DEMCO 1 800 543 3626 www demco products com...

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