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Operator’s Manual

English (EN)

Form No. 3352–442 Rev C

Workman

)

 3100

Air Cooled Gas Utility Vehicle

Model No. 07363—Serial No. 250000001 and Up

Содержание 7363

Страница 1: ...Operator s Manual English EN Form No 3352 442 Rev C Workman 3100 Air Cooled Gas Utility Vehicle Model No 07363 Serial No 250000001 and Up...

Страница 2: ...21 Controls 21 Pre starting Checks 24 Starting Engine 24 Driving Vehicle 24 Stopping Vehicle 24 Stopping Engine 25 New Vehicle Break in 25 Check Interlock System 25 Operating Characteristics 25 Passe...

Страница 3: ...precautions Warning signals a hazard that may cause serious injury or death if you do not follow the recommended precautions Caution signals a hazard that may cause minor or moderate injury if you do...

Страница 4: ...te it without proper instructions Only trained and authorized persons should operate this vehicle Make sure all operators are physically and mentally capable of operating the vehicle Anyone who operat...

Страница 5: ...never possible Use extra caution when operating vehicle on wet surfaces at higher speeds or with a full load Stopping time will increase with a full load Shift into a lower gear before starting up or...

Страница 6: ...ngine area free of excessive grease grass leaves and accumulation of dirt If the engine must be running to perform a maintenance adjustment keep hands feet clothing and any parts of the body away from...

Страница 7: ...ual 2 Crushing hazard install the cylinder lock 93 9442 1 Maximum tongue weight is 90 kg maximum trailer weight is 680 kg 2 For information on transmission fluid read the Operator s Manual 93 6687 1 D...

Страница 8: ...ry 100 hours 3 Add grease 9 grease points 93 8071 1 Hot surface burn hazard stay a safe distance from the hot surface 106 2353 1 Electrical power 106 2355 1 Slow to fast 2 Transmission third high no f...

Страница 9: ...Manual 2 Fire hazard stop the engine before fueling 3 Tipping hazard do not drive the vehicle across or up a slope greater than 12 degrees slow down and turn gradually do not exceed 16 mph 26 kmh and...

Страница 10: ...draulic lock 5 Engage 6 Power take off PTO 7 Disengage 8 Warning read the Operator s Manual 9 Entanglement hazard shaft keep bystanders a safe distance from the vehicle 10 Retract hydraulics 11 Extend...

Страница 11: ...e 25 mm between the fuel and the top of the tank read the Operator s Manual Battery Symbols Some or all of these symbols are on your battery 1 Explosion hazard 2 No fire open flames or smoking 3 Caust...

Страница 12: ...ead Rear tires 24 x 12 12 6 ply rating turf tread Brakes 4 wheel hydraulic dual safety circuit self adjusting drum 8 diameter front and rear Hand actuated parking brake actuates rear brake shoes ROPS...

Страница 13: ...ss Vehicle Weight 4 000 lbs Tow Capacity Tongue weight 200 lbs Maximum trailer weight 1 500 lbs Ground Clearance 7 w no load Wheel Base 70 Wheel Tread center line to center line Front 46 Rear 47 7 Dim...

Страница 14: ...tery If battery is not filled with electrolyte or activated it must be removed from vehicle filled with electrolyte and charged Bulk electrolyte with 1 260 specific gravity can be purchased from a loc...

Страница 15: ...ell until level is up to fill ring Install filler caps Important Do not overfill battery Electrolyte will overflow onto other parts of the vehicle and severe corrosion and deterioration will result 7...

Страница 16: ...hoist or get the help of two or three other people Caution 6 Store cylinders in storage clips Engage hydraulic lift lock lever on vehicle to prevent accidental extension of lift cylinders Re Install F...

Страница 17: ...ylinders for alignment with holes Keep fingers out Note Unused slot can be plugged with a capscrew and nut to prevent assembly errors 4 Start engine and engage hydraulic lift lever to raise bed Releas...

Страница 18: ...en adding oil remove dipstick to allow proper venting pour oil slowly and check the level often during this process DO NOT OVERFILL Important When adding engine oil or filling oil there must be cleara...

Страница 19: ...very 8 hours or daily thereafter Capacity of system is 7 5 qt 1 Position the vehicle on a level surface 2 Clean area around dipstick 3 Unscrew dipstick from top of transaxle and wipe it with a clean r...

Страница 20: ...2 1 Figure 11 1 Cup holder 2 Knob 3 Fluid level should be up to FULL line on reservoir 1 Figure 12 1 Brake fluid reservoir 4 If fluid level is low clean area around cap remove reservoir cap and fill t...

Страница 21: ...ervice brakes to stop or slow vehicle Worn or misadjusted brakes may result in personal injury If brake pedal travels to within 1 1 2 of the vehicle floor board the brakes must be adjusted or repaired...

Страница 22: ...nal speeds for precise speed control Fig 14 Vehicle must be completely stopped before shifting between High and Low range Shift only on level ground Depress clutch pedal fully Move lever fully forward...

Страница 23: ...e is a malfunction in the system which must be repaired Note If engine was just turned off it may take 1 to 2 minutes for light to come on Fuel Gauge Shows amount of fuel in tank Operates only when ig...

Страница 24: ...pedal and hold it to the floor until the engine starts Never pump the accelerator pedal 5 Insert key into ignition switch and rotate it clockwise to start the engine Release key when engine starts Im...

Страница 25: ...njury Do not tamper with the interlock switches Check the operation of the interlock switches daily and replace any damaged switches before operating the machine Replace switches every two years or 15...

Страница 26: ...your passenger does not know what you are going to do next and may not be prepared for turning stopping accelerating and bumps You and your passenger should remain seated at all times keeping arms and...

Страница 27: ...area in which vehicle is being operated The best way for operators to prevent serious injury or death to themselves or others is to familiarize themselves with the proper operation of the utility vehi...

Страница 28: ...duce steering traction With the load all the way to the back the front wheels can even come off of the ground when going over bumps or up a hill This will result in a loss of steering and may lead to...

Страница 29: ...icle When towing either standard tongue or 5th wheel trailers having a Gross Trailer Weight GTW in excess of 1500 lbs use either a chassis mounted draw bar hitch rated for 3500 lb GTW or 5th wheel kit...

Страница 30: ...position Important Check hydraulic oil level after installation of attachment Check operation of attachment by cycling attachment several times to purge air from system then recheck hydraulic oil leve...

Страница 31: ...essure Power steering hard Hydraulic oil level low Hydraulic oil hot Pump not operating Hydraulic leaks Fittings loose Fitting missing o ring Attachment does not function Quick couplers not fully enga...

Страница 32: ...on is required if used for heavy duty vehicle operations The grease fitting locations and quantities are Steering pitman arm 1 and Steering ball joint ends 2 Fig 24 Tie rod ends 4 Fig 25 Front ball jo...

Страница 33: ...33 Figure 25 Figure 26 Figure 27 Figure 28...

Страница 34: ...ds and clean fins Every 200 hours Check cable adjustments Check pump drive belt tension Replace air cleaner filter Check engine RPM idle and full throttle Torque wheel lug nuts Every 400 hours Check f...

Страница 35: ...evel Check the transaxle oil level Check the brake fluid level Check the air filter prefilter Inspect engine cooling fins Check for any unusual engine noises Check for any unusual operating noises Che...

Страница 36: ...r inspect the vehicle Avoid fire hazards and have fire protection equipment present in the work area Do not use an open flame to check level or leakage of fuel battery electrolyte or coolant Do not us...

Страница 37: ...any one beneath it 3 The jacking point at the front of the vehicle is under the front center frame support and at the rear it is under the axle tube 4 When jacking up front of vehicle always place a 2...

Страница 38: ...2 Remove drain plug and let oil flow into drain pan When oil stops install drain plug 3 Remove oil filter Apply a light coat of clean oil to the new filter seal before screwing it on Screw filter on...

Страница 39: ...p until desired belt tension is attained Tighten nuts Adjusting Choke 1 Raise bed and place safety support on extended lift cylinder to hold up bed Stop engine and engage parking brake 2 Loosen cable...

Страница 40: ...o obtain 3600 50 rpm when throttle lever contacts stop 5 Stop engine 6 Adjust ball joint on accelerator cable and or cable jam nuts while throttle lever is against high idle stop to allow 100 250 of c...

Страница 41: ...Hydraulic Strainer Clean hydraulic strainer every 800 hours 1 Position the vehicle on a level surface stop engine engage the parking brake and remove key from ignition switch 2 Remove drain plug Fig...

Страница 42: ...st jam nuts or ball joint until bottom rear edge of clutch pedal is 3 75 12 from top of floor plate diamond pattern when an 4 lb force is applied to pedal Note Force is applied so release bearing ligh...

Страница 43: ...ew after adjustment has been attained 5 Install rubber grip onto parking brake lever Adjusting Shift Cables Check adjustment every 200 hours 1 Move shift lever to Neutral position 2 Remove clevis pins...

Страница 44: ...ition after an accident Front Wheel Toe After every 400 operating hours or annually check front wheel toe out 1 Measure center to center distance at axle height at front and rear of steering tires The...

Страница 45: ...coupler hoses from the hoses secured to the coupler bracket Fig 54 1 Figure 54 1 Quick coupler hoses On the disabled vehicle connect the two jumper hoses to the hoses that were disconnected Fig 55 Ca...

Страница 46: ...ing Observe all battery warnings while jump starting your vehicle Be sure your vehicle is not touching the jump start vehicle Connecting cables to the wrong post could result in personal injury and or...

Страница 47: ...ly maintained and the top of the battery kept clean lf the machine is stored in a location where temperatures are extremely high the battery will run down more rapidly than if the machine is stored in...

Страница 48: ...48 Hydraulic Schematic...

Страница 49: ...KE SW P102 B BN W BK CLUTCH SWITCH ENGINE BU P101 F BK P102 A OIL PRES W BK 86 TAIL BRAKE LIGHTS STARTER FACTORY SHUNT VIA MATING CONN TEMPERATURE SENDER TEMP I G S FUEL S G I GN GREEN OR ORANGE BK R...

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Страница 52: ...limited to weather storage practices contamination use of unapproved coolants lubricants additives or chemicals etc Normal wear and tear items Normal wear and tear includes but is not limited to dama...

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