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DEL Clean Ozone Laundry Systems 

Installation & Operations Manual

3

3C. Troubleshooting

 

Knowledge of electrical applications is required for    

 

troubleshooting. Contact a certifi ed electrician  

 

 

if you are unsure of your ability to service the  

 

 

equipment. Improper servicing will void generator  

 

 

warranty. If any condition persists, Contact DEL  

 

 

technical support for assistance. (See section 3E.)

Symptom:

 “Power” light out when system is on.

1.  No power to the generator module from the power    
 source:
 

a.  Check circuit breaker at the power distribution  

 

  

box.

 

b.  Check for loose connections or wiring breaks from  

 

  the power distribution box to the generator.

2.  G.F.C.I. has tripped.*
 

a.  Check power cord and reset G.F.C.I.

 

 

*If G.F.C.I. or breaker continues to trip after reset,  

 

 

call for technical assistance.

Symptom:

 “Ozone” indicator light out.

1.  Ozone power fuse is bad.
 

a.  Check fuse and replace if necessary.

2.  Loss of Vacuum (CD-7GL-30 only).
 

a.  Check red vacuum indicator light. If light is on  

 

 

  refer to corresponding symptom and corrective  

 

  

action 

below.

Symptom:

 “Vacuum” indicator light is on indicating out of 

range vacuum being supplied (CD-7GL-30 only).
1.  Injector not supplying adequate suction.

  a.  Ensure water is fl owing through injector during 

cold water fi ll.

 

b.  Check injector bypass valve and adjust if   

 

 

  necessary to reestablish suction.

Symptom:

 CD Module is not operating. Ozone output 

has dropped.
1.  No power to the generator module from the power    
 supply:
 a. 

Check 

fuse.

 

b.  Check H.V. cables for breaks or loose  

 

 

 

  connections, replace if necessary.

 

c.  Check for power at input terminals of the H.V.  

 

  

transformers.* 

 

*

CAUTION:

 HIGH VOLTAGE.

Symptom:

 No air fl ow through the generator. The air 

fl ow meter indicates 0 scfh fl ow.
1.  Injector not set properly (CD-7GL-30 only). 
 

a.  Adjust injector bypass valve until proper air fl ow is  

 

indicated (~7 scfh).

2.  Air compressor is not operating properly.
 

a.  Listen for air compressor operation.

 

b.  Check all tubing connections from the air   

 

 

  compressor through the system for leaks.

3.  Ozone supply tubing damaged.
 

a.  Check tubing for blockage or kinks.

 

b.  Check for loose or damaged fi ttings.

FAN

OZONE CELL

(BACK SIDE OF COMPRESSOR)

COMPRESSOR

    PRESSURE RELIEF VALVE

 (             FLOW)

 OXYGEN CHECK VALVE

DUAL POLE

   (CD-7GV-11)

PRESSURE SWITCH

DOOR SWITCH

PRESSURE SWITCH

   ASSEMBLY    

HV  POWER SUPPLY

OZONE OUT

30 AMP RELAY

CONCENTRATOR

MAIN FUSE/FUSEHOLDER

AIR FILTER

OXYGEN

(CD-7GV ONLY)

AUXILLARY  FUSE

OZONE CHECK VALVE

TIME DELAY RELAY

HIGH SENSITIVITY

25 AMP RELAY

VACUUM SWITCH

   (CD-7GL-30)

           OR

SINGLE POLE

OZONE ACTUATION

PORT

15.6

27.5

DOOR LATCH

FLOWMETER

INDICATOR LIGHTS

DOOR LATCH

Figure 4:  Component Locations

Содержание delclean CD-7GL-30

Страница 1: ...DEL OZONE SAN LUIS OBISPO CA 93401 USA 800 676 1335 Fax 805 541 8459 4 1513 01 Rev C CD 7GL 30 CD 7GV 11 INSTALLATION OPERATIONS MANUAL TM TM...

Страница 2: ...ll in accor dance with the installation instructions Connect to a grounded grounding type receptacle only Do not bury cord Warning To reduce the risk of electrical shock replace damaged cord immediate...

Страница 3: ...3 Start Wash Cycle 4 Check for leaks 5 CD 7GL 30 only With the ozone isolation valve closed adjust injector bypass valve to flow water through the injector 6 Open ozone isolation valve 7 Plug Ozone G...

Страница 4: ...oncentrated dry oxygen feed gas to the ozone generator 5 Lo Limit Vacuum Switch CD 7GL 30 only If the vacuum in the ozone output supply line falls below 2 in Hg the switch will open causing the system...

Страница 5: ...g through injector during cold water fill b Check injector bypass valve and adjust if necessary to reestablish suction Symptom CD Module is not operating Ozone output has dropped 1 No power to the gen...

Страница 6: ...n Customer Name Customer Address DEL Model DEL Serial Number Date Purchased Proof of Purchase 4B Standard replacement parts list 1 Compressor Air Filter Element 7 1120 2 Compressor rebuild kit 2 0923...

Страница 7: ...NG a Any labor charges for troubleshooting removal or installation of such parts b Any repair or replacement of such parts necessitated by faulty installation improper maintenance improper operation m...

Страница 8: ...DEL Clean Ozone Laundry Systems Installation Operations Manual 6 APPENDIX A VENTURI INSTALLATION INSTRUCTIONS CD 7GL 30...

Страница 9: ...ase and top of the enclosure using the four 1 4 x 1 long bolts and washers provided A1 1 1 2 Refer to Figure 5 Mark the locations for the four mounting bolts and install anchors appropriate for the mo...

Страница 10: ...is away from the generator Install elbow or straight MPT to compression fitting contained in parts bag onto check valve Insert one end of ozone tubing into the fitting hold the tubing in place and tig...

Страница 11: ...DEL Clean Ozone Laundry Systems Installation Operations Manual 9 APPENDIX B PRESSURE INSTALLATION INSTRUCTIONS CD 7G 11...

Страница 12: ...1 4 x 1 long bolts and washers provided B2 1 2 Refer to Figure 7 Mark the locations for the four mounting bolts and install anchors not included appropriate for the mounting surface B2 1 3 Install th...

Страница 13: ...w the compression fitting into the stainless steel adapter Note Use a backup wrench when tightening fitting B4 3 Ozone Gas Line B4 3 1 Install the ozone check valve contained in parts bag into the ozo...

Страница 14: ...ater In Cold Water In WARNING The ozone gas supply line must have a back flow prevention device such as a check valve installed between the ozone generator cabinet and the point of injection to preven...

Страница 15: ...truct B6 1 Using a length of EPDM rubber hose connect the vent destruct to the 3 PVC vent port on the back of the washer See Figure 11 B6 1 1 Secure the destruct to the vent with hose clamps B7 Instal...

Страница 16: ...DEL Clean Ozone Laundry Systems Installation Operations Manual 14 APPENDIX C SAFETY...

Страница 17: ...as a whole The owner of any ozone installation should advise any person who may be exposed to ozone that those with a history of heart or respiratory disease should take every precaution to avoid expo...

Страница 18: ...ary value 8 per shift Other Designations Triatomic oxygen CAS No 10028 15 6 NIOSH RTECS No RS8225000 SECTION III PHYSICAL DATA Boiling Point Vapor Pressure Vapor Density AIR 1 Solubility in Water 169q...

Страница 19: ...eyes continuously with flooding amounts of water for 15 minutes or until transported to a medical facility Inhalation Remove exposed person to fresh air support breathing administer humidified oxygen...

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