background image

7

State of Charge

Battery state of charge can be determined by measuring the
open circuit voltage. Consult the below table.
State of Charge vs. Open Circuit Voltage*

NOTE: Divide values in half for 6-volt battery(ies)

*The “true” O.C.V. of a battery can only be determined after the
battery has been removed from the load (charge / discharge)
for 24 hours.

RECORD KEEPING

Voltages, Temperatures & Ohmic Readings
Consult User Manual of specific application for additional
Safety & Operating requirements.
Record keeping is an important part of battery mainte-nance
and warranty coverage. This information will help in establish-
ing a life history of the battery and inform the user if and when
corrective action needs to be taken. (Refer to Appendix B,
Battery Maintenance Report).
After installation and the batteries are at a fully charged 
condition, the following data should be recorded:
Depending on application, some of the following recommen-
dations may not apply.

      • Battery and/or string terminal voltage
      • Charger voltage
      • Individual battery float / charge voltages
      • Individual battery ohmic readings**
      • Ambient temperatures

      • Terminal connections should be checked to verify all

connections are properly torques. Micro-ohm readings
should be taken across every connection. Refer to meter
manufacturer’s instructions for proper placement of
probes. If any reading differs by more than 20% from its
initial installation value, re-torque the connections. If the
reading still remains high, clean contact surfaces
according to installation portion of this manual.

** Note: To provide accurate consistent values, battery sys-
tems must be fully charged, at same temperature and probes
placed at same location each time readings are taken.

MAINTENANCE

Always wear eye protection when working on or near batteries.
Keep sparks and open flames away from batteries at all times.

Consult User Manual of specific application for additional
Safety & Operating requirements.

Annual Inspection

Depending on the application, some of the following recom-
mendations may not apply.

 1. Conduct a visual inspection of the battery(ies).
 2. Record battery and /or string voltage. The accuracy of the

DMM (Digital Multimeter) must be 0.05% (on dc scale) or
better. The DMM must be calibrated to NIST traceable
standards. Because voltage readings are affected by dis-
charge and recharges, for cyclic applica¬tions, the
battery(ies) must be in a fully charged condition prior to
taking readings. Batteries should be within ± 0.30 volts (+
0.15 volts for 6V) of the average battery float voltage.

 3. Record charger voltage.
 4. Record the ambient temperature.
 5. Record individual battery ohmic readings.***
 6. Record all interunit and terminal connection resistances.

Micro-ohm readings should be taken during this
inspec¬tion. If any reading is greater than 20% from initial
readings, retorque the connection. Recheck the micro-ohm
reading. If the reading remains high, clean contact surface
according to installation portion of this manual.

*** Note: To provide accurate / consistent values, battery(ies)
must be fully charged, at same temperature and probes placed
at same location each time readings are taken.

Rectifier Ripple Voltage

FREQUENCY

Ripple that has a frequency greater than 667Hz (duration less
than 1.5ms) is acceptable, unless it is causing additional battery
heating.
Ripple that has a frequency less than 667Hz (duration greater
than1.5ms), must meet the following voltage specification to
be acceptable.

VOLTAGE

Ripple voltage shall be less than .5% peak to peak of the
manufacturer’s recommended string voltage.

Battery Cleaning

Batteries, cabinets, racks, and modules should be cleaned with
clean water. If neutralizing is required, use a mixture of baking
soda and water. Use clean water to remove baking soda
residue. Never use solvents to clean the battery(ies).

Capacity Testing

Capacity tests should not be run unless the battery’s operation
is questionable. Do not discharge the battery(ies) beyond the
specified final voltage. When discharging at higher rates, extra
connectors may be required to prevent excessive voltage drop.
When performing capacity testing and recording data use
applicable standard and/or User Manual.
Should it be determined any individual battery(ies) or cell(s)
need to be replaced, contact your nearest East Penn agent or
East Penn Mfg. Co.
To determine if a battery can deliver its rated capacity, a test
discharge, or capacity test, can be performed. This test helps
determine the “health” of a battery and whether or not it
should be replaced.

Only experienced battery technicians should be allowed to
prepare a battery for discharge testing and to conduct the
actual discharge test.

% Charge

Gel

AGM

100

12.85 or higher

12.80 or higher

75

12.65

12.60

50

12.35

12.30

25

12.00

12.00

0

11.80

11.80

Содержание SOLAR Monoblock VRLA System

Страница 1: ...Monoblock VRLA System Installation Operating Manual ...

Страница 2: ...n X Unpacking X Storage X Installation General X Grounding X System Operation Charging X Charging Parameters X Charge Current X State of Charge X Record Keeping Maintenance Annual Inspection X Rectifier Ripple X Capacity Testing X Glossary Appendix A Renewable Energy Worksheet X Appendix B Example of Typical 3 Stage Charger X Appendix C Depth of Discharge vs Freezing PointX Appendix D Capacity vs ...

Страница 3: ...of Discharge DoD Depth of discharge is a function of design The deeper the discharge per cycle the shorter the life of the battery A cycle is a discharge and its subsequent recharge regardless of depth of discharge Systems should be designed for shallow discharges The result of shallower discharges is typically a larger capacity battery at prolonged battery life A Cycle vs DoD chart should be cons...

Страница 4: ...ing the necessary maximum charge current for the system If the calculation shows the absorption time is greater than the minimum average peak sun hours for the installation location the amount of available current to the batteries should be increased which could be accomplished by a larger array or a secondary power source such as a generator Charge Current Verification FLOODED C20 x 0 44 charge c...

Страница 5: ...equate space and accessibility for taking individual battery or cell voltage hydrometer readings and adding water should be considered If installed in an earthquake seismic zone battery racking system must be of sufficient strength and adequately anchored to the floor Battery rack design and anchoring should be reviewed by a structural engineer Ventilation It is the responsibility of the installer...

Страница 6: ...ing no back up energy source Wiring connection assessment difficult to follow with multiple wirings connected to same battery terminal increasing chance of re connection wiring errors Common Bus Wiring a wiring scheme in which same polarity terminals are connected to a single termination point All inter connecting wiring should be of same length to minimize volt age drop Advantages Cables can be o...

Страница 7: ...ring dry and clear of tools and other for eign objects 4 Provide adequate ventilation per IEEE standard 1187 and or local codes and follow recommended charging voltages 5 Never remove or tamper with the pressure relief valves except for cell replacement Warranty void if vent valve is removed 6 Inspect flooring and lifting equipment for functional adequacy 7 Adequately secure cell modules racks or ...

Страница 8: ...g gently with a non metallic brush or pad before installing connectors No Ox ID grease can be used but is not required 3 Install all electrical connectors cables and bolting hard ware loosely to allow for final alignment of batteries Torque to manufacturer recommendations 4 After torquing read the voltage of the battery string to ensure the individual batteries are connected correctly The total vo...

Страница 9: ...tage readings are affected by dis charge and recharges for cyclic applica tions the battery ies must be in a fully charged condition prior to taking readings Batteries should be within 0 30 volts 0 15 volts for 6V of the average battery float voltage 3 Record charger voltage 4 Record the ambient temperature 5 Record individual battery ohmic readings 6 Record all interunit and terminal connection r...

Страница 10: ...nd temperature The capacity of a battery is not a constant value and is seen to decrease with increasing discharge rate C20 Battery capacity measured in Ah amp hour at the 20hr rate End Voltage The minimum voltage at which a DC system will operate Flooded A battery in which the products of electrolysis and evaporation are allowed to escape to the atmosphere as they are generated Electrolyte is fre...

Страница 11: ...9 APPENDIX A Completing all parameters ensures accurate battery sizing Worksheet to be submitted to sales representative for battery recommendation ...

Страница 12: ...10 APPENDIX B Example of typical 3 stage charger ...

Страница 13: ...11 APPENDIX C Depth of Discharge vs Freezing Point ...

Страница 14: ...12 APPENDIX D Capacity vs Operating Temperature ...

Страница 15: ...13 APPENDIX E Voltage Compensation Chart 0 1 2 3 4235 4 65 Note 1 Above values based on 12 volt battery 2 Divide above values in half for 6 volt battery ...

Страница 16: ...14 APPENDIX F Charging Current vs Charging Time chart Discharge Voltage Curve ...

Страница 17: ...APPENDIX G ...

Страница 18: ...ufacturing Co Subsidiary 1 800 372 9253 www mkbattery com e mail sales mkbattery com www dekabatteries com All data subject to change without notice No part of this document may be copied or reproduced electronically or mechanically without written permission from the company ...

Отзывы: