background image

3

Equalize

continued

Charge Controller/Inverter charge setting recommendations
are detailed in System Operation section of this manual. A
voltage range is provided because of equipment setting
availability/limitations, however for optimal charge per-
formance all setting should be at the highest setting of the
battery range that the charge controller/inverter can handle.  

Maintenance

IEEE (Institute of Electrical and Electronics Engineers) suggests
batteries be checked on a monthly, quarterly and yearly basis.
Each time period requires different checks. A maintenance log
should be initiated at the time of installation. 
Typical checks consist of voltage, specific gravity (not
required for VRLA) and visual inspections. Periodic verifica-
tion of voltages will ensure battery is being fully charged and
operating properly. If any conditions are found that are out of
specifications, corrections should be made.

A good battery maintenance program is necessary to protect
life expectancy and capacity of the battery. 

Reference IEEE

450 for Flooded batteries and IEEE 1188 for VRLA (Valve
Regulated Lead-Acid) batteries.

BATTERY LOCATION

When planning a battery system the following requirements
should be considered:

 •   Space
 •   Floor Preparation
 •   Battery Racking System
 •   Ventilation
 •   Environment
 •   Operating Equipment

Space

It is recommended that aisle space be provided in front of all
battery racks be a minimum of 36.0" (915mm). The design
should meet all applicable local, state and federal codes and
regulations.

Floor Preparation

It is recommended to consult with a structural engineer to
determine if the existing floor will withstand the weight of the
battery and the battery racking system. The floors in which the
battery will be located should have an acid-resistant coating.
Any battery spills should be neutralized with non-corrosive,
water based neutralizing chemical (ex: baking soda/water
solution) that is user safe and environmentally compliant. 
The area should always be washed with clean water to remove
any acid neutralizing chemical residue.

Battery Racking System

The battery should not be installed directly on a floor. There
should be some type of barrier/racking between the floor and
the batteries. This barrier/racking should be sufficient to handle
the weight of the battery. The battery racking system must be
suitably insulated to prevent sparking and eliminate any
grounding paths.

Battery Racking System

continued

Adequate space and accessibility for taking individual battery or
cell voltage, hydrometer readings and adding water should be
considered. If installed in an earthquake seismic zone, battery
racking system must be of sufficient strength and adequately
anchored to the floor. Battery rack design and anchoring should
be reviewed by a structural engineer.

Ventilation

It is the responsibility of the installer to provide detailed
methods or engineering design required by Federal, State
and local regulations to maintain safe levels of hydrogen in
battery rooms/enclosures.
The rate of hydrogen evolution is highest when the battery is
on charge. Explosive mixtures of hydrogen in air are present
when the hydrogen concentration is greater than or equal to
4% by volume. To provide a margin of safety, battery
room/enclosure must be ventilated to limit the accumulation of
hydrogen gas under all anticipated conditions. This margin of
safety is regulated by Federal, State and Local codes and is 
typically limited to 1% to 2% by volume of the battery
room/enclosure. 

Consult all applicable codes to determine specific margin of
safety. Hydrogen gas calculations can be determined by using
proper formulas.

Hydrogen gas is lighter than air and will accumulate, creating
pockets of gas in the ceiling. The ventilation system should be
designed to account for and eliminate this situation. Ventilation
system must be designed to vent to the outside atmosphere by
either natural or mechanical means in order to eliminate the
hydrogen from the battery room/enclosure.

Environment

Batteries should be located in a clean, cool and dry place and 
isolated from outside elements. The selected area should be free
of any water, oil and dirt from accumulating on the batteries.

Operating Equipment

Battery systems are sized based on a specific load (Amps 
or Watts) for a specific run time to a specific end voltage.
Battery performance is based on these values, as measured
at the battery terminals.
For proper operation of the battery system the following should
be considered:

 •   Distance between battery system and operating systems

should be kept at the shortest distant possible

 •   Cables are to be of proper gauge to handle system loads

and minimize voltage drops.

 •   All cable lengths from battery system to operating system

should be of the same wire gauge and length.

The above is to ensure the battery cable used will be able to
carry the charge/discharge current & minimize the voltage drop
between equipment.

Electrical equipment should not be installed above the batteries,
because of the possibility of corrosive fumes being released
from the battery(s).

Содержание SOLAR Monoblock VRLA System

Страница 1: ...Monoblock VRLA System Installation Operating Manual ...

Страница 2: ...n X Unpacking X Storage X Installation General X Grounding X System Operation Charging X Charging Parameters X Charge Current X State of Charge X Record Keeping Maintenance Annual Inspection X Rectifier Ripple X Capacity Testing X Glossary Appendix A Renewable Energy Worksheet X Appendix B Example of Typical 3 Stage Charger X Appendix C Depth of Discharge vs Freezing PointX Appendix D Capacity vs ...

Страница 3: ...of Discharge DoD Depth of discharge is a function of design The deeper the discharge per cycle the shorter the life of the battery A cycle is a discharge and its subsequent recharge regardless of depth of discharge Systems should be designed for shallow discharges The result of shallower discharges is typically a larger capacity battery at prolonged battery life A Cycle vs DoD chart should be cons...

Страница 4: ...ing the necessary maximum charge current for the system If the calculation shows the absorption time is greater than the minimum average peak sun hours for the installation location the amount of available current to the batteries should be increased which could be accomplished by a larger array or a secondary power source such as a generator Charge Current Verification FLOODED C20 x 0 44 charge c...

Страница 5: ...equate space and accessibility for taking individual battery or cell voltage hydrometer readings and adding water should be considered If installed in an earthquake seismic zone battery racking system must be of sufficient strength and adequately anchored to the floor Battery rack design and anchoring should be reviewed by a structural engineer Ventilation It is the responsibility of the installer...

Страница 6: ...ing no back up energy source Wiring connection assessment difficult to follow with multiple wirings connected to same battery terminal increasing chance of re connection wiring errors Common Bus Wiring a wiring scheme in which same polarity terminals are connected to a single termination point All inter connecting wiring should be of same length to minimize volt age drop Advantages Cables can be o...

Страница 7: ...ring dry and clear of tools and other for eign objects 4 Provide adequate ventilation per IEEE standard 1187 and or local codes and follow recommended charging voltages 5 Never remove or tamper with the pressure relief valves except for cell replacement Warranty void if vent valve is removed 6 Inspect flooring and lifting equipment for functional adequacy 7 Adequately secure cell modules racks or ...

Страница 8: ...g gently with a non metallic brush or pad before installing connectors No Ox ID grease can be used but is not required 3 Install all electrical connectors cables and bolting hard ware loosely to allow for final alignment of batteries Torque to manufacturer recommendations 4 After torquing read the voltage of the battery string to ensure the individual batteries are connected correctly The total vo...

Страница 9: ...tage readings are affected by dis charge and recharges for cyclic applica tions the battery ies must be in a fully charged condition prior to taking readings Batteries should be within 0 30 volts 0 15 volts for 6V of the average battery float voltage 3 Record charger voltage 4 Record the ambient temperature 5 Record individual battery ohmic readings 6 Record all interunit and terminal connection r...

Страница 10: ...nd temperature The capacity of a battery is not a constant value and is seen to decrease with increasing discharge rate C20 Battery capacity measured in Ah amp hour at the 20hr rate End Voltage The minimum voltage at which a DC system will operate Flooded A battery in which the products of electrolysis and evaporation are allowed to escape to the atmosphere as they are generated Electrolyte is fre...

Страница 11: ...9 APPENDIX A Completing all parameters ensures accurate battery sizing Worksheet to be submitted to sales representative for battery recommendation ...

Страница 12: ...10 APPENDIX B Example of typical 3 stage charger ...

Страница 13: ...11 APPENDIX C Depth of Discharge vs Freezing Point ...

Страница 14: ...12 APPENDIX D Capacity vs Operating Temperature ...

Страница 15: ...13 APPENDIX E Voltage Compensation Chart 0 1 2 3 4235 4 65 Note 1 Above values based on 12 volt battery 2 Divide above values in half for 6 volt battery ...

Страница 16: ...14 APPENDIX F Charging Current vs Charging Time chart Discharge Voltage Curve ...

Страница 17: ...APPENDIX G ...

Страница 18: ...ufacturing Co Subsidiary 1 800 372 9253 www mkbattery com e mail sales mkbattery com www dekabatteries com All data subject to change without notice No part of this document may be copied or reproduced electronically or mechanically without written permission from the company ...

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