4
Table of contents
1.
GENERAL INFORMATION ............................................................................................................................................................................................ 5
2.
INTENDED USE OF BOILER ........................................................................................................................................................................................ 6
3.
BOILER DESCRIPTION ................................................................................................................................................................................................. 6
4.
BOILER EQUIPMENT .................................................................................................................................................................................................... 6
5.
FUEL PARAMETERS.
................................................................................................................................................................................................... 6
6.
TECHNICAL DATA ......................................................................................................................................................................................................... 7
7.
BOILER TRANSPORT AND INSTALLATION. ............................................................................................................................................................... 9
7.1.
Transport and storage.................................................................................................................................................................................................. 9
7.2.
Boiler room requirements. ........................................................................................................................................................................................... 9
7.3.
Location of the boiler in a boiler room ....................................................................................................................................................................... 10
7.4.
Connection of boiler to heating system ..................................................................................................................................................................... 10
7.4.1.
Cooperation with accumulation tank .................................................................................................................................................................. 10
7.4.2.
Guidelines concerning installation and protection of heating boilers in the open system.................................................................................. 11
7.4.3.
Guidelines concerning installation and protection of heating boilers in the closed system. .............................................................................. 12
7.4.4.
Diagram for connecting boiler to heating system ............................................................................................................................................... 13
7.5.
Connecting boiler to chimney. ................................................................................................................................................................................... 15
8.
BOILER USAGE AND OPERATION. .......................................................................................................................................................................... 15
8.1.
Filling with water ........................................................................................................................................................................................................ 15
8.2.
Boiler's first start-up /information for service/............................................................................................................................................................. 15
8.3.
Boiler's start-up and usage (information for user). .................................................................................................................................................... 16
8.4.
Low-temperature corrosion ........................................................................................................................................................................................ 17
8.5.
Damping a boiler. ....................................................................................................................................................................................................... 17
8.6.
Periodical service of boiler - cleaning and maintenance ........................................................................................................................................... 17
8.7.
Boiler emergency shut-down ..................................................................................................................................................................................... 18
8.8.
Measures in case of fire in the flue /soot ignition/...................................................................................................................................................... 18
8.9.
Switching off the boiler ............................................................................................................................................................................................... 18
9.
REMARKS ON BOILER USAGE. ................................................................................................................................................................................ 19
10.
BOILER REMOVAL DUE TO WEAR OUT. ............................................................................................................................................................... 19
11.
EXAMPLES OF BREAK-DOWNS AND TROUBLESHOOTING. .............................................................................................................................. 19
12.
SAFETY OPERATION CONDITIONS ........................................................................................................................................................................ 20
13.
PRODUCT WARRANTY TERMS AND CONDITIONS.
............................................................................................................................................ 21
13.1.
Warranty conditions “48h Service”
.......................................................................................................................................................................... 22
13.2.
Post-warranty services ............................................................................................................................................................................................ 22
14.
PROTOCOL OF TECHNICAL CONDITION OF BOILER ROOM, CENTRAL HEATING SYSTEM AND FIRST START-UP OF THE BOILER
.... 23
15.
PROTOCOL OF TECHNICAL CONDITION OF BOILER ROOM, CENTRAL HEATING SYSTEM AND FIRST START-UP OF THE BOILER /copy to
send back/.
................................................................................................................................................................................................................... 25
16.
WARRANTY CARD.
................................................................................................................................................................................................... 27
17.
CARRIED OUT WARRANTY REPAIRS AND MAINTENANCE. .............................................................................................................................. 28
18.
WARRANTY CARD /copy to send back/. ................................................................................................................................................................ 29
19.
COMPLAINT FORM ................................................................................................................................................................................................... 31
20.
COMPLAINT FORM
................................................................................................................................................................................................... 33
21.
COMPLAINT FORM
................................................................................................................................................................................................... 35
List of tables:
Table 1. Equipment of the DWS boiler.
Table 2. Dimensions of the DWS boiler charging chamber and fuel charging hole.
Table 3. Basic dimensions of the DWS boilers.
Table 4. Technical data of the DWS boilers.
Table 5. Fire rating for building compounds and materials.
Table 6. Nominal and internal dimensions of safety and expansion pipes.
Table 7. Water expansion.
Table 8. Exemplary values of pressure coefficient.
Table 9. Exemplary selection of membrane expansion vessel
Table 10. Examples of break-downs and troubleshooting.
List of pictures:
Picture 1. Dimensions of the DWS boiler charging chamber and fuel charging
hole.
Picture 2. Basic dimensions of the DWS boilers.
Picture 3. Basic components of DWS boilers.
Picture 4
.
Location of the boiler in a boiler room.
Picture 5. Protection diagram for a water heating system.
Picture 6. Exemplary protections diagram for DWS boiler in open system.
Picture 7. Exemplary protection diagrams for a water heating system in a closed
system.
Picture 8. Exemplary protections diagram for boiler in closed system.
Picture 10 Simplified diagram presenting open heating system.
Picture 11. Simplified diagram presenting closed heating system.
Picture 12. Sealing method of ceramic catalysts in furnace chamber.
Picture 13. Correct position of the lever of the short cycle during firing-up the
boiler.
Picture 14. Correct position of secondary air flow damper in charging doors during
firing-up the boiler
Picture 15. Correct position of secondary air flow damper of the nozzle during firing-
up the boiler.
Picture 16. Correct position of fuel in the combustion chamber.
Picture 17. Swirlers cleaning method.
Picture 18. Installation of the pivoting lid.
Picture 19. Installation of the limiter of the pivoting lid.
Picture 20. Instruction for installation of adjusting handwheel of the pivoting lid.
Picture 21. Installation of boiler leveling legs.
