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How to replace a bushing or drive gear

During the life of your Alliance machine it may be necessary to 

replace a bushing or drive gear within the mixing shelf.

To do so:

1. Turn off the power to your Alliance mixing machine.

2. Remove the expanding bolt and shaft(s) necessary to access  

    the bushing or drive gear that needs to be replaced. It is 

    unnecessary to remove the belt.

    (See How to repair the machine without disassembling it.)

3. The drive gear can be removed by squeezing the bottom of  

    the gear together and lifting it straight up out of the bushing.  

4. Once the drive gear is removed, the bushing can be removed  

    by loosening the two screws used to secure it.

5. To replace the bushing, install the new bushing from the   

    bottom of the shelf and screw it in from the top.

6. To replace the drive gear, gently press it into the bushing until  

    it snaps into place. The bottom lip of the drive gear should  

    snap and secure it in place against the bottom of the bushing.

Note: It is good practice to check that all of the other drive gears 

are snapped into place and seated correctly before replacing all 

of the shafts. The drive gears may become dislodged while 

moving the shafts.

Drive Gear
PN# 5931

Bushing
PN# 5278E-M

Drive Gear

Drive Gear (Lip)

Bushing

Mix Shelf

Lower Shaft

Upper Shaft

Periodic lubrication to the three pulley shoulder bolts 

under each mixing shelf will help maintain quiet 

operation of the machine. A small drop of lubricant 

under the head of the shoulder bolt should be all that is 
required. Make sure the shoulder bolt is free of dirt 

before lubricating. We suggest using Spray Gun Lube or a 

lubricant that your paint manufacturer recommends. 
The lubricant must be Silicone free. 

Note: In extremely dirty environments is may be 
necessary to remove the shoulder bolt from the pulley 

assembly and clean off the dirt before lubricating.

Shoulder Bolt
PN# 5364

Pulley
PN# 5930

Washer
PN# 5804S

How to lubricate your Alliance machine

Locknut
PN# P0025

Lubricate here

Содержание Alliance

Страница 1: ...s installed in the drive gear in the top mixing unit of your fully assembled Alliance machine It s purpose is to hold all of the shafts from the lower mixing shelves in place so they will not move during operation To remove the expanding bolt 1 Turn off the power to your Alliance mixing machine 2 Remove the header from the top of your machine 3 Remove the shelf cover from the top mixing shelf of yo...

Страница 2: ...t 1 Liter Motor Drive Shaft 13 5 cm 5 1 4 Gallon 4 Liter Motor Drive Shaft 21 45 cm 8 1 2 PN 5996PLT PN 5995PLT PN P1243 PN P1244 How to remove the drive shafts Once the expanding bolt has been removed See How to remove the expanding bolt the drive shafts can be removed 1 Turn off the power to your Alliance mixing machine 2 Pull the shaft guards off of each shaft 3 Lift the shafts straight up and ou...

Страница 3: ...ve gear should snap and secure it in place against the bottom of the bushing Note It is good practice to check that all of the other drive gears are snapped into place and seated correctly before replacing all of the shafts The drive gears may become dislodged while moving the shafts Drive Gear PN 5931 Bushing PN 5278E M Drive Gear Drive Gear Lip Bushing Mix Shelf Lower Shaft Upper Shaft Periodic ...

Страница 4: ...e shaft 4 Loosen the shoulder bolt and locknut of the left pulley of the drive system to loosen the tension on the belt 5 Carefully remove the loosened belt from the drive system 6 Clean the interior of the shelf from dirt and debris This may be a good time to lubricate your mix shelf as well See How to lubricate your Alliance machine 7 Install the new belt with the cogs facing outward while follo...

Страница 5: ...n disconnecting the wires as the connections are very tight and damage to the wires or connectors may result 4 Connect the GREEN wire into the location labeled BYPASS GREEN 5 Turn power on to the machine Once you restore power to the machine the motor should begin to operate without having to use the timer Note The bypass operation is for diagnosing motor or timer problems It is not intended to be...

Страница 6: ... See How to repair your machine without disassembling it 3 Using a flat screw driver push into the slots that secure the interface to the mixing shelf on each side See Figure 1 4 Pull the loosened interface down and away from the mixing shelf Note The interface may break or crack during removal To install a new interface 1 Place the back tab of the interface into the opening on the mixing shelf 2 P...

Страница 7: ...ommend that you check your machine for alignment every six to eight months of operation We also suggest that after completing and repairs or part replacement on a machine that you check to ensure alignment is correct as well The wall anchors that were supplied in the motor box of your machine are very important to help retain alignment over time They secure the top of the machine to the wall This ...

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