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6.  PUMP OPERATION

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Fit the first starter pipe into the pump outlet and ensure a tight leak free joint 
while the pump is on the surface. The thread on the starter pipe should not be 
longer than the threads in the pump outlet or it will interfere with operation of the 
non-return valve.

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Screw the starter pipe into a robust adaptor hook attached to the winch or tripod 
cable  and  lower  the  pump  and  pipe  section  into  the  borehole.  When  fully 
lowered hold the pipe below the socket with a clamp, disconnect the lifting hook 
and attach to the next pipe length ensuring a water tight connection. Ensure the 
pipe joint is fully home and repeat until all pipes are lowered.

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While the pipes are being lowered bind the drop cable, low level cable (if fitted), 
and airline (if fitted) to the drop pipes with a PVC cable clip at 2m centres.

When the pump has been connected correctly and is submerged in water proceed as
follows:-

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First check the direction of rotation by starting the pump and observing a normal 
water flow. If low or uneven change the direction of rotation by switching two 
phase connections.

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The  pump  should  then  be  run  with  the  discharge  valve  restricted  to 
approximately  1/3  of  its  maximum  volume  of  water.  Observe  if  there  are 
impurities  in  the  water  and  then  gradually  open  the  valve  until  the  water  is 
observed to be clear. If the water continues to be silted the pump is installed too 
low in the borehole and it should be raised until it is in a position of clear water 
availability. Alternatively a borehole problem is indicated and a driller should be 
consulted.

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As the valve is being opened, the water output should be monitored to ensure 
that the pump output does not exceed the borehole capacity as indicated by the 
pump starting and stopping on the low level relay (if fitted) or uneven water flow 
at the outlet. If this occurs the pump should either be changed to one of suitable 
specification or throttled on the outlet valve to a sustainable output. Note that 
the dynamic water level should always be above the suction interconnector of 
the pump.

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After the water flow settles the pump overload relay should be set. This is carried 
out by reducing the overload setting to the cutout condition and then increasing 
by +10%.

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During  regular  operation  the  pump  operating  current  should  be  regularly 
monitored and if a substantial change is noted (±10%) it should be investigated 
by a service technician. Pump output should also be monitored and if the flow 
rate or consistency changes investigations should be made.

Содержание DS

Страница 1: ...Installation Operating Manual DS DSP D3SP Submersible Borehole Pumps...

Страница 2: ...otors Three Phase Motors 4 INSTALLATION Pump Application Pump Position Pump Lowering 5 PUMP OPERATION 6 MAINTENANCE 7 TROUBLE SHOOTING 8 WARRANTY 9 2 DELIVERY STORAGE Delivery Storage Handling 1 1 2 2...

Страница 3: ...sheet which will be supplied with the pump DAYLIFF D3SP pumps are compact 3 diameter submersible multistage centrifugal pumps specifically designed for small scale water supplies from boreholes and we...

Страница 4: ...ii Motor All pumps are fitted with sealed liquid cooled oil filled 2 pole asynchronous squirrel cage motors constructed principally of stainless steel Single phase motors require purpose designed con...

Страница 5: ...t Leakage at this joint will cause motor failure Care must be taken when fitting the motor tail cable to the motor The connection between the tail cable and the motor should be lubricated with a non c...

Страница 6: ...in the form of an MCB or fuse Coarse current rating should be approx 3X maximum rated motor current For all three phase motors and single phase motors above 1 1kW a DOL starter is required Note that...

Страница 7: ...entification of the start run and common windings is essential or else the motor will burn out Extra care must therefore be taken when connecting and if in doubt the pump supplier should be consulted...

Страница 8: ...and 35m for D3SP Pumped liquid should be clean thin and non explosive containing no solid 3 particles or fibres Sand content should not exceed 50gm m or else pump life will be reduced and any warrant...

Страница 9: ...ecommended that the complete pump is submerged at least 3m the dynamic water level and if possible the pump should be installed at least 3m from the bottom of the borehole to prevent silting damage As...

Страница 10: ...o approximately 1 3 of its maximum volume of water Observe if there are impurities in the water and then gradually open the valve until the water is observed to be clear If the water continues to be s...

Страница 11: ...e Fault Finding Guide Also important is a periodic check of motor winding and insulating resistance especially if there is an abnormal operating current or voltage reading For three phase motors windi...

Страница 12: ...al call service technician Motor starter contactor defective Repair the motor starter contactor The control circuit has been interrupted or is defective Check the electric installation No electricity...

Страница 13: ...the strainer Replace or repair the pump The valves in the discharge pipes are partly closed or blocked Check and clean or replace the valves and discharge pipe Wrong direction of rotation Change direc...

Страница 14: ...lve changed Pull out the pump and clean or replace the non return valve The non return valve is leaking or stuck half open Long period until water flow after start Increase the installation depth of t...

Страница 15: ...warranty condition or liability implied by law the liability of Davis Shirtliff hereafter called the Company in respect of any defect or failure of equipment supplied is limited to making good by rep...

Страница 16: ...INS 278C 08 18...

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