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TABLE OF CONTENTS

D165DC

Parts Identification-----------------------------------------------------------------4

D165DC Quick Start Guide-----------------------------------------------------5

Hose Preparation-------------------------------------------------------------------6

Hose Crimping-Standard Dies--------------------------------------------------7

Calibration--------------------------------------------------------------------------10

Troubleshooting -------------------------------------------------------------------11

Kwikrimp® Concept-------------------------------------------------------------12

Parts Breakdown-----------------------------------------------------------------13

Limited Warranty-----------------------------------------------------------------18

Содержание D165DC

Страница 1: ...1 Page D165DC DAYCO OPERATORS MANUAL...

Страница 2: ...PUBLISHED LITERATURE DAYCO RECOMMENDATIONS ARE BASED ON TESTING AND USE OF HOSE AND COUPLING COMBINATIONS OTHER THAN THOSE RECOMMENDED BY DAYCO CAN RESULT IN SERIOUS INJURY DEATH OR SUBSTANTIAL PROPE...

Страница 3: ...OF CONTENTS D165DC Parts Identification 4 D165DC Quick Start Guide 5 Hose Preparation 6 Hose Crimping Standard Dies 7 Calibration 10 Troubleshooting 11 Kwikrimp Concept 12 Parts Breakdown 13 Limited...

Страница 4: ...OR 60 TON HYDRAULIC CYLINDER OILFILLAND VENTPLUG ADJUSTABLE RAM RETRACTION STOP MICRO CRIMP ADJUSTER CALIBRATION ADJUSTMENT SCREW MANUALPNEUMATIC START STOPSWITCH AUTOMATICSTOP SWITCH STANDARD DIE SET...

Страница 5: ...IE SET AND THE STANDARD COMPRESSION RING IN THE BASE OF THE CRIMPER IN THE ORDER SHOWN SLIDE THE PUSHER ONTO THE STUD OF THE HYDRAULIC RAM SET THE MICRO CRIMP ADJUSTER AT 95 PRESS AND HOLD THE START S...

Страница 6: ...oupling from the overall length of the assembly For these cutoff factors see Dayco s published catalog data Cut the hose square and to the proper length with a suitable saw Coat the coupling stem with...

Страница 7: ...e die set Lubricate the contact surfaces of the die fingers and the Compression Ring with the die lubricant furnished with the crimper Failure to lubricate the contact surfaces with the correct lubric...

Страница 8: ...ress the compression ring until the fitting is held loosely in the die set Select the proper crimp setting from the Crimp Specification chart and set the Micro Crimp adjuster at the setting recommende...

Страница 9: ...fitting diameter to be certain that it is within the crimp specification tolerances If multiple fittings are being crimped set the Coupling Stop to automatically position the fitting and set the Ram...

Страница 10: ...ustrated Set the Micro Crimp adjuster at 95 Press and hold the start Switch If the ram extends closing the dies to their fully closed position and the motor shuts off approximately 1 second after the...

Страница 11: ...iameter of the die The closed diameter is the die size stamped on the die ring Incorrect setting of the Micro CrimpAdjuster Check hose manufacturer s specifications Inadequate pump pressure Check oil...

Страница 12: ...UCED FROM GENUINE DAYCO HOSE FITTINGS HOSE AND EQUIPMENT IN CONFORMANCE WITH DAYCO PROCESS SPECIFICATIONS FOR EACH SPECIFIC HOSE ASSEMBLY The argument that hoses branded with identical SAE numbers are...

Страница 13: ...ENT PARTS BREAKDOWN D100 Standard Series Dies 1 Die Ring 101065 COLOR 2 Die Finger Varies with die set 3 Die Spring LC 022D 01 M NF 4 Die Screw EN84 115 Color Options Red Orange Yellow Purple Green Bl...

Страница 14: ...16 x 7 8 HHCS 2 12 95462A031 3 8 16 Hex Nut 2 13 102160 Front Handle Assembly 1 14 92323A516 1 4 20 x 3 4 HHFCS 4 15 102222 Rear Handle Assembly 1 16 102052 Crimper Head Brace 2 17 91255A578 5 16 18...

Страница 15: ...HSFHCS 1 11 100628 Standard Micrometer Assembly 1 11 101489 DC Micrometer Assembly 1 11 101587 Metric Micrometer Assembly 1 12 100727 Micrometer Nut 1 13 100825 Pusher With Magnets 1 14 102211 Pressur...

Страница 16: ...93744A160 3 8 Copper Flat Washer 1 11 91251A633 3 8 16 x 2 1 4 SHCS 1 12 SH940 35 375 Ram Wiper 1 13 102169 60 Ton Retaining Ring 1 60 Ton Cylinder Top Flange Assembly 102219 Item Part Number Descript...

Страница 17: ...8 9 2 4 1 3 1 100950 Coupling Stop Block 1 2 98381A544 Stop Block Pin 2 3 100951 Stop Block Rod 1 4 91251A540 1 4 20 X 3 4 SHCS 2 5 9489T47 Eye Bolt 1 6 100952 Adjustable Stop Arm 1 7 DK 655 Knob 1 8...

Страница 18: ...OFANY KIND INCLUDINGBUT NOT LIMITED TO ACLAIM IN CONTRACT WARRANTY NEGLIGENCE OR STRICT LIABILITY SHALLBE a THE REPAIR OR REPLACEMENT ATTHE OPTION OFTHE MANUFACTURER OFDEFECTIVE PRODUCTS OR b A CREDI...

Страница 19: ...19 Page NOTES...