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Step 3: Reassembly of the DEUTSCH  HDT-48-00 or DANIELS AF8 M22520/1-01 Crimp Tool 

After completing cleaning and lubrication, you are ready to Reassemble the Crimp Tool.  
Reassembly of the tool is moderately difficult, and requires care and a steady hand. 

First, place the Shims back on the Lever Arm and Indenter Assembly, one on each side. Note the 

orientation of the cutout on the shim which interfaces with a pin in the Crimp Tool's Body. Apply a
thin bead of Krytox Grease to the Shims on both sides -- this will aid in re-installation by making 

the shim stick to the Indenter Assembly, and also will help lubricate the tool in use:

Carefully keeping the shims aligned, insert the assembly into the Crimp Tool's Body. You can 

temporarily insert the Torx Bolts BACKWARDS through the assembly to help keep it aligned 
during insertion:

After you have the Arm/Indenter assembly in the Tool body, rotate the arm and insert the Ratchet
Arm which is attached to the Lever Arm into the Ratchet Pawl assembly attached to the Tool Body.

Содержание HDT-48-00

Страница 1: ...EUTSCH Crimp Tool HDT 48 00 DANIELS Crimp Tool AF8 M22520 1 01 are hand tools modified by CDSS for use in our our various automated Crimping Machines Although the tool was designed to be maintenance free the extremely high cycle counts and throughput of automated crimping in our customer s various wire processing applications necessitate periodic maintenance especially cleaning and lubrication We ...

Страница 2: ...pter plate or shim between the Deutech Crimp tool and the Mounting Plate for these carefully note the location and orientation of this part for ease of later reassembly Some models will also require detaching the pneumatic cylinder clevis from the Lever Arm At this point the Crimp Tool should be detached from the Crimp Head Now remove the 4 Torx bolts from the Indenter Housing With the Torx Bolts ...

Страница 3: ...rimps These parts cannot be repaired if excessively worn the crimp tool must be replaced However regular cleaning and lubrication will greatly extend the life of the crimp tool When you have finished cleaning the components reassemble the Indenters and Springs in the Indenter Housing WITH CARE TO RETURN THE INDENTER CAM LOBES AND THE MACHINED SLOT TO THE CORRECT ORIENTATION You are now ready to re...

Страница 4: ...all the Indenter Housing Plates on both sides of the assembly The DEUTSCH HDT 48 00 or DANIELS AF8 M22520 1 01 Crimp Tool assembly is is now ready for lubrication Apply fresh Krytox Grease to the Indenter cams the Indenter springs and the body of the Indenter Housing ...

Страница 5: ...in in the Crimp Tool s Body Apply a thin bead of Krytox Grease to the Shims on both sides this will aid in re installation by making the shim stick to the Indenter Assembly and also will help lubricate the tool in use Carefully keeping the shims aligned insert the assembly into the Crimp Tool s Body You can temporarily insert the Torx Bolts BACKWARDS through the assembly to help keep it aligned du...

Страница 6: ... Gauge While sliding the Depth Arm into place you must hook the Depth Gauge Spring into the recess on the Crimp Depth Arm At this point the Tool should be largely assembled with alignment and orientation held by the Torx Bolts You can now reinstall the Faceplate in front of the Indenter Housing and reverse the Torx Screws to their proper alignment ...

Страница 7: ...TE if the crimp tool is sticky articulates poorly requires excessive pressure to close or sticks in position a piece of debris may have gotten caught om the cams or springs disassemble and clean tool again with careful attention to debris which may be caught in the Indenters the cams or the Indenter springs If this occurs the tool must be disassembled cleaned and lubricated again After confirming ...

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