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DKG-509 User Manual V-29

(23.08.2013)

- 34 -

The unit provides a set of non resettable incremental counters for statistical purposes.

The counters consist on:

-total engine hours

-total genset KWh

-engine hours to service

-time to service

-total engine cranks

-total genset runs

These counters are kept in a non-volatile memory and are not affected from power failures.

Wipe the unit, if necessary with a soft damp cloth. Do not use chemical agents

DO NOT OPEN THE UNIT !

There are NO serviceable parts inside the unit.

12. MAINTENANCE

11. STATISTICAL COUNTERS

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Содержание DKG-509

Страница 1: ...also a comprehensive list of measured genset parameters at the time that the fault has occurred The WINDOWS based RAINBOW program allows remote monitoring and control The unit supports MODBUS protoco...

Страница 2: ...rs Meter 6 12 Date Time Display 6 13 Display of Software Version 6 14 Modem connection 6 15 SMS message sending 6 16 Remote Monitoring and Programming 6 17 External Control of the Unit 6 18 Automatic...

Страница 3: ...oss of power The measured parameters are Mains voltage phase L1 to neutral Mains voltage phase L2 to neutral Mains voltage phase L3 to neutral Mains voltage phase L1 L2 Mains voltage phase L2 L3 Mains...

Страница 4: ...it The unit is factory programmed for VDO type senders However different types of senders are selectable via programming menu Please check the programming section The programmable digital inputs are c...

Страница 5: ...e mains phases 7 MAINS L3 Mains phase inputs 0 300V AC Connect the mains phases to these inputs The mains voltages upper and lower limits are programmable 8 MAINS L2 9 MAINS L1 10 MAINS CONTACTOR Rela...

Страница 6: ...nputs 5A AC Connect the generator current transformer terminals to these inputs Do not connect the same current transformer to other instruments otherwise a unit fault will occur Connect each terminal...

Страница 7: ...tor phase voltages are within the programmed limits TEST Yellow It turns on when the related operation mode is selected One of these LEDs is always on and indicates which operation mode is selected If...

Страница 8: ...rent screens s made with the MENU and MENU buttons Each depression of the MENU button switches the display to the next screen Each depression of the MENU button switches the display to the previous sc...

Страница 9: ...Volts L1 Genset Volts L2 Genset Volts L3 Genset Current L1 Genset Current L2 Genset Current L3 Genset Frequency Oil Pressure Genset Active Power KW Coolant Temperature Genset power factor Fuel Level...

Страница 10: ...ial Pressure Crank Case Pressure 16 CANBUS Measurements 6 6 Coolant Level Oil Level Coolant Pressure 17 Company Logo 18 Alarm List If no alarm exists END OF ALARM LIST will be displayed Existing alarm...

Страница 11: ...led to be on steadily The Horn and Alarm Load_dump Warning digital outputs to operate if selected via programming menu If the ALARM MUTE button is pressed the Horn output will be deactivated however...

Страница 12: ...hich is 12 above the high limit is always monitored and stops the engine immediately START FAIL alarm Set if the engine is not running after programmed number of start attempts STOP FAIL warning Set i...

Страница 13: ...tinue to run for the mains waiting period At the end of this period the generator contactor is deactivated and the mains contactor will be energized If a cooldown period is given the generator will co...

Страница 14: ...pressure and temperature senders The commonly used standard sender characteristics are recorded in memory and selectable from a list However non standard senders may also be used by entering their cha...

Страница 15: ...rammed duration for engine heating The idle operation duration is adjusted with the parameter Idle Speed Timer The idle speed will be set by the governor control unit of the engine Any of the spare re...

Страница 16: ...Any digital input may be assigned as Simulate Mains using Input Function Select program parameters It is also necessary to set the ACTION program parameter of the related input to 3 in order to preven...

Страница 17: ...ttery positive or battery negative These selections are made using the programming menu If the Delayed Simulate Mains program parameter is set to 1 and the input signal is active when the genset is no...

Страница 18: ...ttent operation uses also the Mains Simulation feature Please review chapter 6 7 for a detailed explanation of this feature Priority In Dual Genset Mutual Standby Operation It may be required that the...

Страница 19: ...hours there will be no time limit If the engine hours is also selected as 0 hours this will mean that the SERVICE REQUEST display will be inoperative When the engine hours OR the time limit is over th...

Страница 20: ...o reach control centers associated with each number In case of modem connection failure the call will be repeated up to 30 times with 2 minute intervals When the modem call is in progress a telephone...

Страница 21: ...a SMS message is 4 This limitation is due to the maximum length of an SMS message which is 160 characters A sample GSM SMS message is given below DKGxxx SITE ID STOP LOW OIL PRESSURE SW END OF ALARM...

Страница 22: ...tested and approved DIGITUS USB 2 0 TO RS 232 ADAPTER PRODUCT CODE DA70146 REV 1 1 DIGITUS USB 1 1 TO RS 232 ADAPTER PRODUCT CODE DA70145 REV 1 1 FLEXY USB 1 1 TO SERIAL ADAPTER PRODUCT CODE BF 810 CA...

Страница 23: ...lly switch to either OFF_LOAD TEST or LOAD TEST mode The engine will run and if the on_load exercise is selected then the load will be transferred to the genset If a mains failure occurs during the of...

Страница 24: ...ists on the disconnection of the least crucial loads when the genset power approaches to its limits These loads will be supplied again when the genset power falls below the programmed limit The intern...

Страница 25: ...h a special command from the PC program In download mode the display of the unit will show DL V1 00 During firmware update process the progress is visible through a completion bar on the screen The fi...

Страница 26: ...to 1 with digital input signal Thus the user has full flexibility for manual or external switching If switching is done with digital input signal one of digital inputs has to be defined as 2nd Volt Fr...

Страница 27: ...t and mains Voltage and overcurrent checks will be performed on phases L1 only Phases L2 and L3 parameters as well as phase to phase voltages are removed from display screens If the unit is fitted wit...

Страница 28: ...mperature and the engine rpm information are picked up from the ECU unit Other available measurements are displayed for information but they have no effect on engine operation In total the unit is cap...

Страница 29: ...ensor fail 168 x Battery voltage failure 172 x High inlet air temperature High inlet manifold air temperature Inlet manifold air temperature sensor fail 174 x High fuel temperature Fuel temperature se...

Страница 30: ...anical fault Faulty response from mechanical system 8 Mechanical or electrical fault Abnormal frequency 9 Communication fault Abnormal updating rate or Open circuit in injector circuit 10 Mechanical o...

Страница 31: ...NT DESCRIPTION 0000 R 16bit x1 Mains Phase L1 voltage 0001 R 16bit x1 Mains Phase L2 voltage 0002 R 16bit x1 Mains Phase L3 voltage 0003 R 16bit x1 Genset Phase L1 voltage 0004 R 16bit x1 Genset Phase...

Страница 32: ...programs should be set to 24 00 An example setup may be as follows Monday Turn_on 07 00 Monday Turn_off 18 00 Tuesday Turn_on 07 00 Tuesday Turn_off 18 00 Wednesday Turn_on 07 00 Wednesday Turn_off 18...

Страница 33: ...reen is displayed each depression on the MENU button makes the display switch to the previous event and MENU button makes the display switch to the next event Each event is displayed in 4 pages Event...

Страница 34: ...total genset KWh engine hours to service time to service total engine cranks total genset runs These counters are kept in a non volatile memory and are not affected from power failures Wipe the unit...

Страница 35: ...genset is running The program mode is driven with a two level menu system The top menu consists on program groups and each group consists of various program parameters When program mode is entered a l...

Страница 36: ...enset on load operation 0 screen 3 or 4 electrical large characters 1 screen 5 engine parameters large characters 2 screen 6 or 7 maximum information small characters 3 screen 8 or 9 Details of each s...

Страница 37: ...steps up to 24 hours 1 Exercise Off On Load 0 0 Exercise at TEST mode 1 Exercise at LOAD TEST mode 1 Exercise Period 1 0 exercise every day the exercise will be performed every day regardless of the...

Страница 38: ...h count 2 Crank Teeth Count 30 This is the number of pulses generated by the magnetic pickup sensing unit in one turn of the flywheel This parameter is also used in the conversion of the genset freque...

Страница 39: ...one of the mains phases goes under this limit it means that the mains are off and it starts the transfer to the genset in AUTO mode 1 Mains Voltage High Limit V 270 If one of the mains phases goes ove...

Страница 40: ...ctor has been activated 2 Mains Contactor Timer sec 1 This is the period after the generator contactor has been deactivated and before the mains contactor has been activated 2 Mains Phase Order Enable...

Страница 41: ...AUTO mode 2 2nd Genset Low Voltage Shutdown Limit V 190 When secondary volt freq limits are active If one of the generator phase voltages goes under this limit when feeding the load this will generat...

Страница 42: ...down C 98 f the coolant temperature measured from the analog input goes over this limit this will generate a HIGH TEMPERATURE SENDER alarm and the engine will stop 2 Oil Pressure Sender type 1 This pa...

Страница 43: ...is completed 0 engine is heated during Engine Heating Timer 1 engine is heated until the coolant temperature reaches the Engine Heating Temperature and at least during the Engine Heating Timer 1 Servi...

Страница 44: ...rated 2 High rpm Warning rpm 0 If the engine speed goes over this limit a GENSET HIGH SPEED warning is generated 2 High rpm Shutdown rpm 0 If the engine speed goes over this limit a GENSET HIGH SPEED...

Страница 45: ...IGH SPEED warning is generated 2 2nd High Frequency Shutdown Hz 69 When secondary volt freq limits are active If the genset frequency goes over this limit a GENSET HIGH SPEED alarm is generated and th...

Страница 46: ...unit 97 VOLVO EMS2 98 VOLVO EDC4 112 CATERPILLAR ADEM II III 128 SCANIA S6 129 SCANIA Single Speed 130 SCANIA All Speed 144 IVECO 160 MTU MDEC 302 161 MTU MDEC 201 162 MTU MDEC 303 163 MTU MDEC 304 1...

Страница 47: ...59 Current second of the minute Program Group Weekly Schedule password level 2 Parameter Definition Unit Factory Set Description Monday Turn_on 24 00 Please review chapter 9 for a detailed description...

Страница 48: ...2 C 90 Temperature Sender point 2 C value Temperature Sender Ohms 3 ohm 134 Temperature Sender point 3 ohm value Temperature Value 3 C 60 Temperature Sender point 3 C value Temperature Sender Ohms 4 o...

Страница 49: ...el Value 2 25 Fuel Level Sender point 2 value Fuel Level Sender Ohms 3 ohm 67 Fuel Level Sender point 3 ohm value Fuel Level Value 3 50 Fuel Level Sender point 3 value Fuel Level Sender Ohms 4 ohm 110...

Страница 50: ...lly open 1 Normally closed Switching 0 0 Battery negative 1 Battery positive Response delay 0 0 No delay 1 Delayed 4sec Program Group Input Configuration High Temperature Switch password level 2 Param...

Страница 51: ...rmally open 1 Normally closed Switching 0 0 Battery negative 1 Battery positive Response delay 1 0 No delay 1 Delayed 4sec Program Group Input Configuration Rectifier Fail password level 2 Parameter D...

Страница 52: ...lly open 1 Normally closed Switching 0 0 Battery negative 1 Battery positive Response delay 0 0 No delay 1 Delayed 4sec Program Group Input Configuration Spare 1 Input password level 2 Parameter Defin...

Страница 53: ...wn the engine stops immediately 1 Load Dump the engine stops after cooldown 2 Warning the horn relay operates 3 No operation Sampling 0 0 Always 1 After holdoff timer 2 When mains present Latching 0 0...

Страница 54: ...d from list Relay 06 Definition 5 RELAY 6 function expansion module 1 selected from list Relay 07 Definition 0 RELAY 7 function expansion module 1 selected from list Relay 08 Definition 2 RELAY 8 func...

Страница 55: ...ealarm 54 Fail to start alarm 55 Low fuel sender alarm 56 High oil temp alarm 57 58 59 High battery voltage alarm 60 Charge fail alarm 61 62 63 64 Oil switch load_dump 65 Temp switch load_dump 66 Cool...

Страница 56: ...03 Function Select 2 Low Coolant Level switch Input 04 Function Select 3 Rectifier Fail Input 05 Function Select 4 Emergency Stop Input 06 Function Select 11 Spare 1 Input Input 07 Function Select 10...

Страница 57: ...Factory Set Description Modem 2 SMS 2 telephone number This telephone number buffer accepts up to 16 digits including the wait charater in order to enable dialing through a pabx If Modem Enabled This...

Страница 58: ...ot correct although Phase to Neutral voltages are correct Incorrect phase order Please connect phase voltages in the correct order KW and cos readings are faulty although the Amp readings are correct...

Страница 59: ...an auxiliary relay The coil of the relay will be between BATTERY and charging alternator D terminal The normally closed contact of the relay will be connected serially to the unit s START output So th...

Страница 60: ...erence EN 61010 safety requirements EN 61326 EMC requirements The CE mark indicates that this product complies with the European requirements for safety health environmental and customer protection UL...

Страница 61: ...s Charge alternator excitation min 2W Magnetic pickup input 0 5 30 V AC Magnetic pickup frequency 10 KHz max Current inputs from current transformers 5A Max load 0 7VA per phase Digital inputs input v...

Страница 62: ...DKG 509 User Manual V 29 23 08 2013 62 17 CONNECTION DIAGRAMS...

Страница 63: ...DKG 509 User Manual V 29 23 08 2013 63 DATAKOM Electronics Ltd Tel 90 216 466 84 60 Fax 90 216 364 65 65 e mail datakom datakom com tr http www datakom com tr...

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