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DKG-329 User Manual                                                                            V-12 

(09.10.2012)

 

 

 

 

 

 

- 3 -   

 

 

 

 

The unit is a control and protection panel 

designed to monitor the 3-phase mains voltages, send remote 

start command to the generating set and make changeover of both generator and mains contactors. The genset is 
supposed to be controlled by a Remote Start type control unit.

 It shows the measured values on its display. The 

unit is designed to provide user friendliness for both the installer and the user. Programming is usually 
unnecessary, as the factory settings have been carefully selected to fit most applications. However 
programmable parameters allow the complete control over the load transfer. Programmed parameters are 
stored in a Non Volatile Memory and thus all information is retained even in the event of complete loss of 
power. 

 
Measured parameters are: 
 

Mains voltage phase L1 to neutral 
Mains voltage phase L2 to neutral 
Mains voltage phase L3 to neutral 
Mains voltage phase L1-L2 
Mains voltage phase L2-L3 
Mains voltage phase L3-L1 
Mains frequency 
Battery voltage 
Gen voltage phase L1 to neutral 
Gen voltage phase L2 to neutral 
Gen voltage phase L3 to neutral 
Gen voltage phase L1-L2 
Gen voltage phase L2-L3 
Gen voltage phase L3-L1 
Load current phase L1 
Load current phase L2 
Load current phase L3 
 

Gen frequency  
Load total kW 
Load total cos

 

Load L1 kW 
Load L2 kW 
Load L3 kW 
Load L1 kVAr 
Load L2 kVAr 
Load L3 kVAr 
Load L1 cos

 

Load L2 cos

 

Load L3 cos

 

Synchroscope phase angle 
 
 
 
 

 

 

The unit is designed for panel mounting. The user should not be able to access parts of the unit 

other than the front panel. 

Mount  the  unit  on  a  flat,  vertical  surface.  Before  mounting,  remove  the  mounting  brackets  and 

connectors from the unit, then pass the unit through the mounting opening. The unit will be maintained in its 
position by the mounting brackets spring. 

 

 

 

 

The output of the current transformers shall be 5 Amperes. The input current rating of the current 

transformers may be selected as needed (between 10/5 and 9000/5 amps). Current transformer outputs 
shall be connected by separate cable pairs from each transformer, to related inputs. Never use common 
terminals or grounding. The power rating of the transformer should be at least 5 VA. It is recommended to 
use 1% precision transformers. 
 

Programmable  digital  inputs  are  compatible  with  both 

‘normally  open’

  and 

‘normally  closed’

 

contacts, switching either to 

BAT-

 or 

BAT+

 

Engine body must be grounded for correct operation 
of the unit, otherwise incorrect voltage and 
frequency measurements may occur.

 

 

1.2 Mounting the Unit

 

1.1 Introduction to the Control Panel

 

1. INSTALLATION

 

Содержание DKG-329

Страница 1: ...event log includes not only the date time information but also a comprehensive list of measured parameters at the time that the fault has occurred The WINDOWS based RAINBOW program allows remote moni...

Страница 2: ...ed Mains Simulation Battery Charging 7 4 Service Request Display 7 5 Engine Hours Meter 7 6 Date Time Display 7 7 Display of Software Version 7 8 Modem connection 7 9 SMS message sending 7 10 Remote M...

Страница 3: ...se L3 L1 Load current phase L1 Load current phase L2 Load current phase L3 Gen frequency Load total kW Load total cos Load L1 kW Load L2 kW Load L3 kW Load L1 kVAr Load L2 kVAr Load L3 kVAr Load L1 co...

Страница 4: ...e provided as part of the installation 3 The building mains supply MUST incorporate appropriate short circuit backup protection e g a fuse or circuit breaker of High Breaking Capacity HBC at least 150...

Страница 5: ...0 300V AC Connect the generator phases to these inputs The generator phase voltages upper and lower limits are programmable 3 GEN L2 4 GEN L3 5 GENERATOR NEUTRAL Input 0 300V AC Neutral terminal for...

Страница 6: ...a list See PROGRAMMING section for more details 22 DIGITAL INPUT 2 SPARE 1 23 PROGRAM LOCK 24 DIGITAL INPUT 3 SPARE 2 25 DIGITAL INPUT 4 SPARE 3 26 DIGITAL INPUT 5 FAULT RESET 27 DIGITAL INPUT 6 ALARM...

Страница 7: ...phase voltages are within the programmed limits LOAD TEST Yellow It turns on when the related operation mode is selected One of these LEDs is always on and indicates which operation mode is selected...

Страница 8: ...the MENU and MENU buttons Each depression of the MENU button switches the display to the next screen Each depression of the MENU button switches the display to the previous screen During operation th...

Страница 9: ...ive Power kW Power Factor Genset Phase L2 Active Power kW Power Factor Genset Phase L3 Active Power kW Power Factor 7 Load Phase Power parameters Genset status Genset Phase L1 Reactive Power kVAr Gens...

Страница 10: ...g one of the operating mode buttons LOAD TEST TEST OFF AUTO Most of the alarms have programmable trip levels See the programming chapter for adjustable alarm limits EMERGENCY STOP Set if a signal is d...

Страница 11: ...s phase voltages are within the programmed limits The engine will be stopped AUTO It is used for genset and mains automatic transfer If at least one of the mains phase voltages is outside limits the m...

Страница 12: ...instantaneous preventing any excess or reverse power condition Any digital input can be programmed for genset contactor auxiliary contact and mains contactor auxiliary contact To prevent a phase to p...

Страница 13: ...Parameters The genset frequency must be below this limit High Frequency Warning Engine Parameters The genset frequency must be below this limit Genset Phase Order Enable Electrical Parameters If set t...

Страница 14: ...imulate Mains using Input Function Select program parameters It is also necessary to set the ACTION program parameter of the related input to 3 in order to prevent any alarms generated from this input...

Страница 15: ...positive or battery negative These selections are made using the programming menu If the Delayed Simulate Mains program parameter is set to 1 and the input signal is active when the genset is not feed...

Страница 16: ...ine hours OR the time limit is over the SERVICE REQUEST led red will start to flash and the service request relay function will be active The service request relay function may be assigned to spare re...

Страница 17: ...to 30 times with 2 minute intervals When the modem call is in progress a telephone icon will appear at the upper right corner of the screen Advised modems are DATAKOM types which are powered up from t...

Страница 18: ...to the maximum length of an SMS message which is 160 characters A sample GSM SMS message is given below DKGxxx SITE ID STOP EMERGENCY STOP END OF ALARM LIST The first line of the message carries info...

Страница 19: ...dapters are tested and approved DIGITUS USB 2 0 TO RS 232 ADAPTER PRODUCT CODE DA70146 REV 1 1 DIGITUS USB 1 1 TO RS 232 ADAPTER PRODUCT CODE DA70145 REV 1 1 FLEXY USB 1 1 TO SERIAL ADAPTER PRODUCT CO...

Страница 20: ...e off load exercise the load will not be transferred to the genset unless the Emergency Backup Operation is allowed by setting the related program parameter to 1 Thus it is highly recommended that the...

Страница 21: ...wer output goes above this limit then the Load Shedding relay will be activated The unit offers possibility of updating the firmware in the field The firmware is updated through the RS 232 serial port...

Страница 22: ...ist of registers please contact DATAKOM ADDRESS hex R W DATA SIZE COEFFICIENT DESCRIPTION 0000 R 16bit x1 Mains Phase L1 voltage 0001 R 16bit x1 Mains Phase L2 voltage 0002 R 16bit x1 Mains Phase L3 v...

Страница 23: ...programs should be set to 24 00 An example setup may be as follows Monday Turn_on 07 00 Monday Turn_off 18 00 Tuesday Turn_on 07 00 Tuesday Turn_off 18 00 Wednesday Turn_on 07 00 Wednesday Turn_off 18...

Страница 24: ...n makes the display switch to the previous event and MENU button makes the display switch to the next event Each event is displayed in 4 pages Event and page numbers are shown at the top right corner...

Страница 25: ...total engine hours total genset kWh engine hours to service time to service These counters are kept in a non volatile memory and are not affected from power failures Wipe the unit if necessary with a...

Страница 26: ...genset is running The program mode is driven with a two level menu system The top menu consists on program groups and each group consists of various program parameters When program mode is entered a l...

Страница 27: ...fault monitoring is enabled 1 Alarm Relay Timer sec 60 This is the period during which the ALARM relay is active If the period is set to 0 this will mean that the period is unlimited 1 Intermittent A...

Страница 28: ...nection the serial port is connected to PC 1 Modem connected 2 SMS Enable 0 0 SMS not enabled 1 SMS enabled 2 MODBUS Address 0 0 RAINBOW communication protocol 1 144 MODBUS communication This paramete...

Страница 29: ...ence Hz 2 0 This is the maximum difference between mains and genset frequencies to enable a NO Break Transfer 3 Max Phase Angle Difference Deg 10 This is the maximum phase difference between the mains...

Страница 30: ...arameter is set to more than 1 multi genset system this parameter is used for voltage or frequency shutdown fault delay instead of Overload Timeout in order to allow the system survive in case of fail...

Страница 31: ...ctor has been activated 2 Mains Contactor Timer sec 1 This is the period after the generator contactor has been deactivated and before the mains contactor has been activated 2 Mains Phase Order Enable...

Страница 32: ...1 Cooldown Timer min 1 0 This is the period that the generator runs for cooling purpose after the load is transferred to mains 1 Stop Solenoid Timer sec 10 This is the maximum time duration for the e...

Страница 33: ...urn_on 24 00 Friday Turn_off 24 00 Saturday Turn_on 24 00 Saturday Turn_off 24 00 Sunday Turn_on 24 00 Sunday Turn_off 24 00 Program Group Input Configuration Emergency Stop password level 2 Parameter...

Страница 34: ...lly open 1 Normally closed Switching 0 0 Battery negative 1 Battery positive Response delay 0 0 No delay 1 Delayed 4sec Program Group Input Configuration Spare 2 Input password level 2 Parameter Defin...

Страница 35: ...ally open 1 Normally closed Switching 0 0 Battery negative 1 Battery positive Response delay 0 0 No delay 1 Delayed 4sec Program Group Input Configuration Fault Reset password level 2 Parameter Defini...

Страница 36: ...rameter Definition Unit Fac Set Description Action 3 0 Shutdown the engine stops immediately 1 Load Dump the engine stops after cooldown 2 Warning the horn relay operates 3 No operation Sampling 0 0 A...

Страница 37: ...efinition 2 RELAY 8 function expansion module 1 selected from list Relay 09 Definition 4 RELAY 9 function expansion module 1 selected from list Relay 10 Definition 5 RELAY 10 function expansion module...

Страница 38: ...dump 61 Spare 1 load_dump 62 Spare 2 load_dump 63 64 65 66 67 68 69 70 71 72 Overcurrent load_dump 73 Excess power ldd 74 Reverse power ldd 75 76 77 Mains CB Fail To Close 78 Mains CB Fail To Open 79...

Страница 39: ...Select 22 Alarm Mute Input 07 Function Select 23 Panel Lock Input Function Select List Number Description 0 Genset Contactor Sw 1 Mains Contactor Sw 2 Spare 1 Input 3 Spare 2 Input 4 Emergency Stop 5...

Страница 40: ...Factory Set Description Modem 2 SMS 2 telephone number This telephone number buffer accepts up to 16 digits including the wait charater in order to enable dialing through a pabx If Modem Enabled This...

Страница 41: ...rectifier fuse and check again kW and cos readings are faulty although the Amp readings are correct Current transformers are not connected to the correct inputs or some of the CTs are connected with...

Страница 42: ...t consumption 100 mADC Maximum current consumption 200 mADC Generator mains contactor outputs 16 A 250 VAC DC outputs 1A 28 VDC Protected semiconductor outputs Current inputs from current transformers...

Страница 43: ...DKG 329 User Manual V 12 09 10 2012 43 DATAKOM Electronics Ltd Tel 90 216 466 84 60 Fax 90 216 364 65 65 e mail datakom datakom com tr http www datakom com tr 17 CONNECTION DIAGRAM...

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