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TABLE OF CONTENTS

IMPORTANT NOTICE ...................................................................................................3

DEFINITIONS OF HAZARD LEVELS   ........................................................................3

IMPORTANT SAFETY INSTRUCTIONS ........................................................................4

OWNER / EMPLOYER RESPONSIBILITIES  ..............................................................6

PARTS  INVENTORY   ...................................................................................................8

MAX JAX PARTS LIST 

..........................................................................................9

MAX JAX ASSEMBLY DIAGRAM ...............................................................................10

INSTALLATION INSTRUCTIONS  ...............................................................................11

SELECTING SITE 

.................................................................................................11

FLOOR REQUIREMENTS

 

........................................................................................11

INSTALLING THE HYDRAULIC CYLINDERS ............................................................12

MOUNTING THE HYDRAULIC POWER UNIT 

...................................................13

SITE LAYOUT  ...........................................................................................................14

INSTALLATION OF POWER DROP ANCHORS 

...................................................15

CONNECTING HYDRAULIC LINES 

......................................................................17

INSTALLING THE LIFT ARMS 

...............................................................................17

HYDRAULIC POWER UNIT SET UP 

......................................................................18

LIFT START UP / FINAL ADJUSTMENTS 

............................................................18

BLEEDING ....................................................................................................................19

POST INSTALLATION CHECK OFF 

......................................................................19

OPERATION 

...........................................................................................................20

SAFE LIFT OPERATION 

........................................................................................22

INSTALLATION OF MOTORCYCLE ADAPTERS*  ...................................................25

TROUBLESHOOTING GUIDE 

...............................................................................26

WARRANTY INFORMATION 

...............................................................................29

MAINTENANCE RECORDS ...................................................................................

.....

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*Optional equipment

Содержание maxjax

Страница 1: ...PERATION BY PROCEEDING WITH LIFT INSTALLATION AND OPERATON YOU AGREE THAT YOU FULLY UNDERSTAND AND COMPREHEND THE FULL CONTENTS OF THIS MANUAL FORWARD THIS MANUAL TO ALL OPERATORS FAILURE TO OPERATE T...

Страница 2: ...11 FLOOR REQUIREMENTS 11 INSTALLING THE HYDRAULIC CYLINDERS 12 MOUNTING THE HYDRAULIC POWER UNIT 13 SITE LAYOUT 14 INSTALLATION OF POWER DROP ANCHORS 15 CONNECTING HYDRAULIC LINES 17 INSTALLING THE LI...

Страница 3: ...g tools such as forklift or cranes Stay clear of any moving parts that can fall and cause injury These instructions must be followed to insure proper installation and operation of your lift Failure to...

Страница 4: ...nt rating equal to or more than that of the equipment should be used Cords rated for less current than the equipment may overheat Care should be taken to arrange the cord so that it will not be trippe...

Страница 5: ...epairs Secure plug so that it cannot be accidentally plugged in during service 10 ALWAYS WEAR SAFETY GLASSES Everyday eyeglasses only have impact resistant lenses They are not safey glasses 11 MAINTAI...

Страница 6: ...the lift manufacturer s operating instructions ALI SM 93 1 ALI Lifting it Right safety manual ALI ST 90 ALI Safety Tips card ANSI ALI ALOIM 2008 American National Standard for Automotive Lifts Safety...

Страница 7: ...oes not take the place of safe operating practices Always wear durable work clothing during any installation and or service activity Shop aprons or shop coats may also be worn however loose fitting cl...

Страница 8: ...206018 2 3 8 x 3 8 Pipe Nipple 17206019 2 45 Degree Pipe Fitting 3 8 Npt Female 3 8 Npt Male 17206017 1 Long 3 8 NPT 3 8 JIC 90 Degree Fitting 17206016 1 Long 90 Degree 3 8 x 3 8 O Ring Fitting 172000...

Страница 9: ...M 20 18 17107006 SLIP ON LIFT PAD ASSEMBLY 4 MAX JAX POST ASSEMBLY ITEM NO PART NUMBER DESCRIPTION QTY 1 17151001 MAX JAX POST WELDMENT 1 2 17157001 MAX JAX SAFETY PIN ASSEMBLY 1 3 17152001 MAX JAX LI...

Страница 10: ...THE WEB AT WWW DANNMAR COM 10 Diagram shows lift with square lift pads New models come standard with round lift pads Please note All Dannmar lifts now come standard with Round Lift pads for greater d...

Страница 11: ...space is available 2 OVERHEAD OBSTRUCTIONS The area where the lift will be located should be free of overhead obstructions such as heaters building supports electrical lines etc 3 DEFECTIVE FLOOR Visu...

Страница 12: ...s shown using teflon tape on the pipe threads See figure 2 3 Install the cylinders through the car riage bottom plate then through the carriage top plate See figure 3 4 Position the cylinder fittings...

Страница 13: ...7 3 Remove the plastic plug from the lower left port labled IN on the flow divider Install the long 90 degree NPT fitting to 9 16 JIC Use teflon tape on pipe thread side only When tighting the fittin...

Страница 14: ...al column spacing 2 Once a location is determined use a carpenters chalk line to layout a grid for the post locations Keep all dimensions and squareness within 1 8 or malfunctioning of the lift can oc...

Страница 15: ...cleaner 6 Thread the 5 8 x 4 set tool hex bolt sacrificial bolt into the power drop anchor body Position the 5 8 nut at a point on the threads that will allow the power drop anchor to set 5 8 beneath...

Страница 16: ...manufacturer recommends tightening up to 95 ft lb of torque NOTE IT WILL BE HELPFUL TO MARK ON OR OTHERWISE NOTE THE LOCATION OF SHIMS USED AT EACH DROP ANCHOR TO ASSIST AT TIME OF RE INSTALLATION Fig...

Страница 17: ...e figure 18 4 Verify all fitting connections to make sure they are prop erly tightened before proceeding 5 Position the power unit stand at the front or rear of the vehicle 6 Connect the free end of e...

Страница 18: ...NOT run power unit with no oil Damage to pump can occur The power unit must be kept dry Damage to power unit caused by water or other liquids such as detergents acid etc is not covered under warranty...

Страница 19: ...aise button after lift reaches full height damage to the motor and or flow divider can occur if continued 3 Repeat the bleeding procedure 4 Press the lowering handle inwards until the lift lowers comp...

Страница 20: ...ared from under the lift 2 Raise the lift off of the safety lock bars by pressing the push button on the power unit Make sure you raise the lift by at least one inch to allow adequate clearance for th...

Страница 21: ...ure tool trays stands or personnel are removed from under vehicle Lower vehicle by pressing power unit lowering handle until lift has descended completely Maintain visual contact with vehicle and surr...

Страница 22: ...ould only be completed by a qualified lift technician The vehicle manufacturer s recommendations should be used for spotting and lifting the vehicle LIFT OPERATION SAFETY It is important that you know...

Страница 23: ...safety warning procedures before operating lift KEEP HANDS AND FEET CLEAR Remove hands and feet from any moving parts Keep feet clear of lift when lowering and avoid pinch points ONLY TRAINED OPERATOR...

Страница 24: ...ssemblies 6 Place the safety lock bars in the top column holes 7 Remove the lift arm assemblies 8 Loosen the anchor bolts Be careful not to disturbed the lift column until ready to move the column 9 M...

Страница 25: ...til they are parallel 3 Fully extend both arms See figure 25 4 Align the motorcycle adapters and lower onto the lift arms Ensure it rests firmly on top of the lift arms Place the adapter buttons thru...

Страница 26: ...ase handle down and start unit for 15 seconds allowing possible con tamination to break up 4 Dirty oil replace oil with clean AW 32 hydraulic fluid or Dextron III or VI ATF 5 Tighten fasteners to reco...

Страница 27: ...of the conductors should be such that the voltage drop would not exceed 3 to the farthest outlet for power 4 Replace with new part 5 Reset circuit breaker fuse 6 Return unit for repair 7 See Installat...

Страница 28: ...he lift all the way down 2 Check Tighten inlet tubes or Replace inlet hose assembly 3 Oil seal is damaged or cocked Replace oil seal around pump shaft 4 Bleed cylinders 5 Consult Lift Manufacturer 6 C...

Страница 29: ...nts or other contaminants c Cosmetic defects that do not interfere with lift system functionality d Damage due to incorrect voltage or improper wiring Other items not listed but considered general wea...

Страница 30: ...______________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ _...

Страница 31: ...________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________...

Страница 32: ...ar purpose other than the published written limited W arranty for the specific product or as required by law 7 DANNMAR makes no promises guarantees or assurances that our products meet any state count...

Страница 33: ...fully to see that it correctly reflects those terms that are important to the Buyer 10 The Agreement allocates the risks of product failure between DANNMAR and the buyer This allocation is recognized...

Страница 34: ...ost of labor to make repairs or replacements m Shipping costs 6 Responsibilities of Warrantor under this warranty Repair or replace at Warrantor s option component which is defective has malfunctioned...

Страница 35: ......

Страница 36: ...FOR PARTS OR SERVICE CONTACT Dannmar Equipment Inc 646 Flinn Ave Suite A Moorpark CA 93021 Tel 877 432 6627 Fax 805 530 1909 www dannmar com...

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