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Danfoss FT1244 Crimp Machine Operator’s Manual

AQ439269330776en-000101

© Danfoss FT1244 Crimp Machine Operator’s Manual | 2023.05. | 3

The Danfoss FT1244 Crimp Machine is designed for the distributor or O.E.M. who needs production style crimping capacity. The FT1244 is a 
hydraulically operated machine that will crimp Danfoss standard crimp fittings; -3 through -32*, including four spiral hose. The FT1244 will crimp 
both straight and standard elbow fitting assemblies.

A compact hydraulic unit supplies pressure to a cylinder which provides the required crimping forces through the mechanical advantage of a 
crimp ring and dies.

*Special fittings are required for -32 sizes. Refer to section “Procedure For Crimping -32 Hose Assemblies.”

Introduction

1.  KEEP WORK AREA CLEAN. 

Cluttered areas and benches 
invite accidents.

2.  AVOID DANGEROUS 

ENVIRONMENT. 

Keep the 

work area well lit. Do not 
operate equipment when 
floors are slippery. Always 
ensure you have sound 
footing with both feet on 
the floor. Do not operate 
controls if hands or controls 
are wet.

3.  PREVENT UNAUTHORIZED 

OPERATION.

 Do not 

permit anyone to operate 
this machine unless they 
have read and thoroughly 
understand this manual. 
Unplug the machine when 
not in use.

4.  USE THE RIGHT DIE CAGE. 

Do not force the dies to 
do a job they were not 
designed for. Never mix dies 
of different sets. Dies are 
assembled in a cage.

5.  WEAR PROPER APPAREL. 

Do not wear loose clothing 
or jewelry that could get 
caught in moving parts. 
Rubber-soled footwear is 
recommended for best 
footing.

6.  DO NOT OVERREACH. 

Keep 

proper footing and balance 
at all times.

7.  MAINTAIN DIES WITH 

CARE. 

Dies used in the 

FT1244 crimp machine are 
hardened tool steel affording 
the best combination of 
strength and wear resistance 
for long life. Hardened dies 
are generally brittle and care 
should be taken to avoid 
any sharp impact. Never 
strike a die with a hardened 
instrument..

Safety Instructions

Specifications 

Dimensions    

31 1/2” wide x 30” long x 42” high

Weight 

   

425 lbs. without tooling

Electrical 

   

115 volt, 1 phase, 60 Hz

Crimp Dies 

 

 

Eight per set

Max. Operating Pressure   

4000 psi

Pump 

   

2 3/4 gpm to 1000 psi 

 

 

 

 

3/4 gpm to 4000 psi

Содержание FT1244

Страница 1: ...Operator s Manual Danfoss FT1244 Crimp Machine...

Страница 2: ...9 Maintenance 9 Machine Breakdown 10 11 Hydraulic Breakdown 12 13 Electrical Schematic 14 15 The calibration method for some early model crimp machines used fittings that are no longer supplied by Da...

Страница 3: ...feet on the floor Do not operate controls if hands or controls are wet 3 PREVENT UNAUTHORIZED OPERATION Do not permit anyone to operate this machine unless they have read and thoroughly understand thi...

Страница 4: ...pable of holding 425 pounds Secure the machine to the floor with four 5 16 diameter fasteners through the slots provided in the base Position the motor switch located on the front panel in the stop po...

Страница 5: ...es by pulling the die release pins Det 18 and inserting the dies into the die slots from the outside as shown in illustration 1 Make certain the angled surface on the dies is positioned as illustrated...

Страница 6: ...204 150 kit consists of a yoke holder and yokes for tube sizes 4 through 16 no yoke is required when crimping 20 size fittings A spacer is also included to provide the additional clearance required on...

Страница 7: ...diameter of 1 90 1 96 The recommended micrometer setting for set up is 739 The micrometer was set to 739 and a sample fitting crimped The crimp diameter obtained was 1 216 The nominal crimp diameter d...

Страница 8: ...crimp length Refer to the PowerSource Crimp Spec Tool at danfoss com crimp for crimp spec details which outlines the required crimping information Scribe a mark on the socket at the nipple end at the...

Страница 9: ...ings are located using the scribe lines on the socket of the fitting See illustration 4 Maintenance Normal maintenance of the FT1244 crimp machine requires a light film of oil coating over all the exp...

Страница 10: ...Danfoss FT1244 Crimp Machine Operator s Manual 10 Danfoss FT1244 Crimp Machine Operator s Manual 2023 05 AQ439269330776en 000101 Machine Breakdown...

Страница 11: ...ment Screw 1 16 222003 4 64S 3 8 16 x 4 00 Soc Hd Cap Screw 4 17 FT1204 3 98 Jaw Cage 1 18 FT1 204 3 35 Release Pin 8 19 FF9339 0508S 5 16 18 x 50 Button Hd Screw 10 22 FT1204 3 27 Spring 1 23 FT1244...

Страница 12: ...Danfoss FT1244 Crimp Machine Operator s Manual 12 Danfoss FT1244 Crimp Machine Operator s Manual 2023 05 AQ439269330776en 000101 Hydraulic Components...

Страница 13: ...4 Crimp Machine Operator s Manual 2023 05 13 DETAIL NUMBER PART NUMBER DESCRIPTION NUMBER REQUIRED 1 FT1244 2 6 Power Unit 1 2 2062 6 6S Danfoss Adapter 2 3 FL1348GGG0240 Danfoss Hose Assembly 2 4 203...

Страница 14: ...Danfoss FT1244 Crimp Machine Operator s Manual 14 Danfoss FT1244 Crimp Machine Operator s Manual 2023 05 AQ439269330776en 000101 Electrical Schematic 6...

Страница 15: ...ol Relay 1 7 FT1244 2 5 7 Terminal Strip 1 8 FT1244 2 5 8 Jog Reverse Label 1 9 FT1244 2 5 9 Limit Switch Electrical Cord Connector 1 10 FT1244 2 5 10 Limit Switch Lever Arm 1 11 FT1244 2 5 11 Foot Sw...

Страница 16: ...ss hoses fittings and tooling provide the ultimate fluid conveyance solutions for a variety of equipment and applications around the world We proudly engineer to support a sustainable future for tomor...

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