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General information

Purpose of this document

This User Manual has been prepared by the manufacturer in order to provide important information
regarding the safe installation, operation and maintenance of ATEX certified pumps.

This User Manual is a supplement to existing product instruction as ATEX components are subjected to
some limitations compared to standard components. The limitations are described in this ATEX
instruction.

It is intended for machine/system manufacturers, fitters and service technicians. Please read this User
Manual carefully before you work with and start-up the pump.

This User Manual must lie close to the pump.

Manufacturer responsibility

The manufacturer declines any responsibility in case of:

Use of the product not according to safety regulations and legislation valid in the user’s country.

Use of the product in operating conditions not allowed according to the product technical
documentation.

Improper installation: the instructions given in this User Manual are not followed or not properly
followed.

Hydraulic system problems.

Modification of the product.

Operations executed by personnel not properly trained or not assigned to such a kind of operations.

Product safety

The safety of the product depends upon the strict observation of the indications given in this User
Manual: in particular, it is necessary to:

Always operate within allowed product working operating conditions (please refer to the Technical
Information of the pump in usage).

Always perform an accurate ordinary maintenance activity.

Assign the inspection activity as well as maintenance activity to duly trained personnel.

Only use original spares.

Always use the product according to the indications you find in this manual.

Intended use

Hydraulic pump converts hydraulic energy (pressure, oil flow) into mechanical energy (torque and
speed). They are designed for mobile and stationary applications.

The pumps fulfill the explosion requirements with the Directive 2014/34/EU for the category shown on
the name plate.

The D1P pumps have an identifying name plate. The name plate provides essential information and
specification for correct and safe use.

This identifying plate has to be maintained so that the data can be clearly read; consequently, a periodic
cleaning of the plate is required.

Marking of Danfoss D1 pumps
The Danfoss hydraulic pumps are marked as equipment for Group II, category 2 for gas and dust
environment and with ignition protection constructional safety and liquid immersion.

User Manual

ATEX certified D1P 130/145/193/260

Introduction

 

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©

 Danfoss | August 2021

BC376161003883en-000101

Содержание D1P130

Страница 1: ...User Manual ATEX certified Axial piston pump variable displacement D1P130 D1P145 193 260 www danfoss com...

Страница 2: ...Revision history Table of revisions Date Changed Rev August 2021 First edition 0101 User Manual ATEX certified D1P 130 145 193 260 2 Danfoss August 2021 BC376161003883en 000101...

Страница 3: ...ting fluids 7 Viscosity and temperature for D1P pump 8 Ambient temperature 8 Oil temperature 8 Viscosity 8 Filtering 9 Installation operation and maintenance Assembly of D1 pump to the system 10 Opera...

Страница 4: ...afety The safety of the product depends upon the strict observation of the indications given in this User Manual in particular it is necessary to Always operate within allowed product working operatin...

Страница 5: ...Ex II 3G Ex h IIA T3 Gc AN3 temperature class T3 CE Ex II 3G Ex h IIA T4 Gc AN4 temperature class T4 CE Ex II 3G Ex h IIA T5 Gc AN5 temperature class T5 See Viscosity and temperature for D1P pump on p...

Страница 6: ...ly explosive atmospheres With following parameters Equipment group II Zone 2 gas Equipment Category 3G Temperature class T5 T3 Explosion protection group II A The Conformity Assessment Procedure has t...

Страница 7: ...40 F T5 T4 T4 80 C 176 F T4 T4 T3 115 C 239 F T3 T3 T3 T codes maximum surface temperature Temperature class Maximum surface temperature C F T3 200 392 T4 135 275 T5 100 212 To ensure that the surface...

Страница 8: ...account by the safety margin to the minimum ignition temperature of the dust concerned For up to 5 mm 1 97 in layer thickness the safety margin is 75 C 167 F For further information please see IEC 600...

Страница 9: ...t the actual operating temperature Filtering It is necessary to keep the level of oil contamination at an acceptable level to ensure problem free operation The recommended maximum level of contaminati...

Страница 10: ...200 C for Group 11G Make sure that all type of accessory installed on the pump are ATEX specified and have been installed in accordance with ATEX requirements There are no creeping metal elements exte...

Страница 11: ...shaft with inlet pressure in the rear port Generic illustration shown 3 Select the hydraulic fluid as specified in Oil types Operating fluids 4 Ensure full contact between pump mounting flange and con...

Страница 12: ...eanliness level b Replace oil filter or change the hydraulic fluid if the required cleanliness level is not reached Operational checks The product is a component which requires no settings or changes...

Страница 13: ...color bad smell acidity increase and because of the generation of sludge inside the tank In case symptoms of this kind are detected the system oil must be immediately changed Water presence The prese...

Страница 14: ...ause injury to the technician or bystanders To protect against unintended movement secure the machine or disable disconnect the mechanism while servicing Follow the manufacturers instructions for secu...

Страница 15: ...nfoss Power Solutions US Company 2800 East 13th Street Ames IA 50010 USA Phone 1 515 239 6000 Danfoss Power Solutions Trading Shanghai Co Ltd Building 22 No 1000 Jin Hai Rd Jin Qiao Pudong New Distric...

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