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© Danfoss | Climate Solutions | 2023.06

AQ452531257528en-000201 | 19

6.4 

Evacuation

  First evacuate the 

system

 and then include 

the compressor in the evacuation process.

  Relieve the compressor pressure.
  Evacuate the suction and discharge pressure sides using the vacuum pump.
  The vacuum has to be broken with nitrogen several times between the evacuation.
  At the end of the evacuation process, the vacuum should be < 1.5 mbar when the pump is switched off.

  Repeat this process as often as is required.

6

|

 Commissioning

6.5  Refrigerant charge

 

Filling the liquid refrigerant: It is recommended that the system first be filled at standstill 
with gas on the high-pressure side up to a system pressure of at least 5.2 bar (if it is filled 
below 5.2 bar with liquid, there is a risk of dry ice formation). Further filling according to 

system. 

    To eliminate the possibility of dry ice formation when the system is operating (during and 

after the filling process), the shut-off point of the low-pressure switch should be set to a 
value of at least 5.2 bar. 

 

A refrigerant supplement, which may become necessary after start-up, can be topped up 
in vapour form on the suction side

.

ATTENTION

Do not start the compressor if it is under vacuum. Do not apply 
any voltage - even for test purposes (must only be operated with 

 refrigerant).

Under vacuum, the spark-over and creepage current distances of the  
terminal board connection bolts shorten; this can result in winding and 
terminal board damage.

ATTENTION

 

Avoid overfilling the machine with refrigerant

!

  Do not charge liquid refrigerant into the suction-side on the 

 

 compressor.

  Do not mix additives with the oil and refrigerant.

CAUTION

Wear personal protective clothing such as goggles and protective 
gloves!

WARNING

Never exceed the max. permissible pressures while charging. 
Precautions must be taken in time.

INFO

Depending upon design of the CO

2

  refrigerant  filling  bottle 

(with/without  tubing) 

CO

2

  can  be  filled  in  liquid  after  weight  or 

 

gaseously.
Use only high-dried CO

2

 quality 

(see chapter 3.1)!

Содержание BOCK HRX CO2 T H

Страница 1: ...AQ452531257528en 000201 BOCK HRX CO2 T H transcritical Operating guide HRX40 2 CO2 T H HRX60 2 CO2 T H Translation of the original instructions...

Страница 2: ...fore using the compressor This will avoid misunder standings and prevent damage Improper assembly and use of the compressor can result in serious or fatal injury Observe the safety instructions contai...

Страница 3: ...ination 4 4 Connecting the pipelines flange connection 4 5 Pipes 4 6 Laying suction and pressure lines 5 Electrical connection 15 5 1 Information for contactor and motor contactor selection 5 2 Connec...

Страница 4: ...s professions with comparable training which enable personnel to assemble install maintain and repair refrigeration and air conditioning systems Personnel must be capable of assessing the work to be c...

Страница 5: ...ompressors are pressurised machines and therefore require particular caution and care in handling The maximum permissible overpressure must not be exceeded even for testing purposes Risk of burns Depe...

Страница 6: ...0 CO2 T H Four cylinder radial piston compressor with suction gas cooled motor HRX60 CO2 T H Six cylinder radial piston compressor with suction gas cooled motor Suction and discharge connections by me...

Страница 7: ...xample 160 0A 1 Type designation 2 Machine number 3 Maximum operating current mains operation 4 Starting current rotor blocked 5 ND LP max permissible operating pressure g Low pressure side HD HP max...

Страница 8: ...y in mains operation 8x h When operating in the vacuum range there is a danger of air entering on the suction side This can cause chemical reactions a pressure rise in the condenser and an elevated co...

Страница 9: ...or heating option it must be used If this option is not available but the frequency converter has the option to define vertices of the U f characteri stic these must be set as follows Select the first...

Страница 10: ...ge pressure bar Unlimited application range at a drive frequency of 12 5 75 Hz Max permissible operating pressure LP HP 1 100 150 bar 1 LP Low pressure HP High pressure Unlimited application range at...

Страница 11: ...Suction pressure bar pHD Discharge pressure bar Unlimited application range at a drive frequency of 12 5 65 Hz Max permissible operating pressure LP HP 1 100 150 bar 1 LP Low pressure HP High pressure...

Страница 12: ...ient load bearing capacity Single compressor preferably on vibration damper Compound connection basically rigid Provide adequate clearance for maintenance work Do not use in a corrosive dusty damp atm...

Страница 13: ...to be installed in the system within the suction line ahead of the compressor suction port ATTENTION Risk of damage Overheating can lead to compressor damage Therefore remove the pipe socket from the...

Страница 14: ...t of the suction and pressure lines directly after the compressor is integral to the smooth running and vibration behaviour of the system 4 5 Pipes Pipes and system components must be clean and dry in...

Страница 15: ...the same DANGER Risk of electric shock High voltage Only carry out work when the electrical system is disconnected from the power supply All protection equipment switching and monitoring devices must...

Страница 16: ...2 High pressure safety monitor Safety chain high low pressure monitoring QA1 Main switch QA2 Compressor contactor EC1 Compressor motor SF1 Control voltage switch 5 3 Circuit diagram for direct start 4...

Страница 17: ...D GB F E Danfoss Climate Solutions 2023 06 AQ452531257528en 000201 17 5 6 7 8 9 FC1 FC2 SF1 6 7 PE 9 10 11 PE QA2 BP1 P PE 8 BP2 P 13 14 BT4 L1 L2 L3 N PE...

Страница 18: ...ing e g using a cold storage medium a receiver tank a secondary refrigerant system or pressure relief devices DANGER Risk of bursting The compressor must only be pressurised using nitrogen N2 Never pr...

Страница 19: ...during and after the filling process the shut off point of the low pressure switch should be set to a value of at least 5 2 bar A refrigerant supplement which may become necessary after start up can b...

Страница 20: ...oiding slugging To prevent slugging The complete refrigeration plant must be properly designed All components must be compatibly rated with each other with regard to output particularly the evaporator...

Страница 21: ...xiliary devices 7 Maintenance For operation with CO2 the oil type BOCKlub E85 is necessary 7 4 Lubricants oil 7 5 Decommissioning It is essential to ensure good ventilation to avoid danger of suffocat...

Страница 22: ...nd safety devices Fuse Consumption category AC3 8 Technical data 1 4 3 2 All specifications are based on the average of the voltage range Flange connection for steel tubes Type No of cylinders Displac...

Страница 23: ...fft Blatt 2 0d Betrifft Blatt 2 0e Betrifft Blatt 2 0f Umstellung HRX40 auf 90 Teilung 0f Aufnahme HRX60 Teile Nr 16278 in Zeichnungen 0f Gr e Kabeldurchf hrungen aufgenommen 10940 11090 11032 11257 1...

Страница 24: ...FK X 20 120 K N TK FK X 50 980 K N TK Serial number BC00000A001 BN99999Z999 complies with the following provisions of the above mentioned Directive According to Annex I points 1 1 2 1 1 3 1 1 5 1 3 2...

Страница 25: ...X 20 120 K N TK FK X 50 980 K N TK Serial number BC00000A001 BN99999Z999 complies with the following provisions of the above mentioned Statutory instrument According to Schedule 2 part1 points 1 1 2...

Страница 26: ...D GB F E 26 AQ452531257528en 000201 Danfoss Climate Solutions 2023 06...

Страница 27: ...D GB F E Danfoss Climate Solutions 2023 06 AQ452531257528en 000201 27...

Страница 28: ...28 AQ452531257528en 000201 Danfoss Climate Solutions 2023 06...

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