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20 | AQ452755960718en-000201

© Danfoss | Climate Solutions | 2023.06

6

|

 Commissioning

6.1  Preparations for start-up

6.4 Evacuation

  First evacuate the 

system 

 and then include

the compressor in the evacuation process.

  Relieve the compressor pressure.
  Open the suction and discharge line valves.
  Evacuate the suction and high pressure sides using the vacuum pump.
  At the end of the evacuation process, the vacuum should be < 1.5 mbar when the pump is switched off.

  Repeat the process as often as is required.

ATTENTION! Do not start the compressor if it is under vacuum. Do not apply any voltage 
 

even for test purposes (may be operated only with refrigerant).

 

Under vacuum, the spark-over and creepage current distances of the  

 

terminal board connection bolts shorten; this can lead to winding and 

 

terminal board damage.

INFO! 

To protect the compressor against inadmissible operating conditions, 

 

high pressure and low pressure pressostats are mandatory on the  

 

installation side.

The compressor has undergone trials in the factory and all functions have been tested. There are 
therefore no special running-in instructions.

Check the compressor for transport damage!

DANGER! 

  Risk  of  bursting! 

 

The compressor must only be pressurised using nitrogen (N

2

).  

 

Never pressurise with oxygen or other gases!

 

The maximum permissible overpressure of the compressor must not  

 

be exceeded at any time during the testing process (see name plate  

 data)!  Do not mix any refrigerant with the nitrogen as this could  
 

cause the ignition limit to shift into the critical range.

6.3  Leak test

  Carry out the leak test on the refrigerating plant in accordance with EN 378-2 or a corresponding 

safety standard, while always observing the maximum permissible overpressure for the compressor.

6.2  Pressure strength test

The compressor has been tested in the factory for pressure integrity. If however the entire system is 
to be subjected to a pressure integrity test, this should be carried out in accordance with EN 378-2 
or a corresponding safety standard 

without the inclusion of the compressor.

Содержание BOCK HGX22e/125-4 A

Страница 1: ...ating guide HGX22e 125 4 A HGX22e 125 4 S A HGX22e 160 4 A HGX22e 160 4 S A HGX22e 190 4 A HGX22e 190 4 S A HGX22P 125 4 A HGX22P 125 4 S A HGX22P 160 4 A HGX22P 160 4 S A HGX22P 190 4 A HGX22P 190 4...

Страница 2: ...fore using the compressor This will avoid misunder standings and prevent damage Improper assembly and use of the compressor can result in serious or fatal injury Observe the safety instructions contai...

Страница 3: ...4 8 Operating mode of the lockable service connections 4 9 Suction pipe filter and filter drier 5 Electrical connection 14 5 1 Information for contactor and motor contactor selection 5 2 Connection o...

Страница 4: ...e property damage INFO Important information or tips on simplifying work WARNING Inadequately qualified personnel poses the risk of accidents the consequence being serious or fatal injury Work on comp...

Страница 5: ...ressor may not be used in potentially explosive environments These assembly instructions describe the standard version of the compressor named in the title manufactured by Bock Bock refrigerating comp...

Страница 6: ...ith oil pump lubrication Lightweight aluminum design Suction gas cooled drive motor Name plate Fig 1 2 1 Short description Fig 2 Oil sight glass Valve plate Cylinder cover Discharge shut off valve Oil...

Страница 7: ...d suction gas cooled X Ester oil charge HFC refrigerant e g R134a R404A R507 R407C S More powerful motor e g for air conditioning applications Lightweight aluminum design Motor variant Number of poles...

Страница 8: ...sible within the operating limits These can be found in Bock compressor selection tool VAP under vap bock de Observe the information given there Permissible ambient temperature 20 C 60 C Max permissib...

Страница 9: ...cuum range there is a danger of air entering on the suction side This can cause chemical reactions a pressure rise in the condenser and an elevated compressed gas temperature Prevent the ingress of ai...

Страница 10: ...ort Use transport eyelet Do not lift manually Use lifting gear Storage at 30 C 70 C maximum permissible relative humidity 10 95 no condensation Do not store in a corrosive dusty vaporous atmosphere or...

Страница 11: ...l diameters so that pipes with standard millimetre and inch dimensions can be used The depth of pipe insertion will depend on the dimension The connection diameters of the shut off valves are rated fo...

Страница 12: ...off valves Before opening or closing the shut off valve release the adjustable valve spindle seal by approx of a turn counter clockwise After activating the shut off valve re tighten the adjustable v...

Страница 13: ...cked Spindle Service connec tion opened Spindle Connection open Compressor Compressor 4 Compressor assembly After activating the spindle generally fit the spindle protection cap again and tighten with...

Страница 14: ...n for contactor and motor contactor selection All protection devices and switching or monitoring units must be fitted in accordance with the local safety regulations and established specifications e g...

Страница 15: ...Direct start only Elektrischer Anschluss Electrical connection Raccordement lectrique Y 96027 11 06 DGbF Niedere Spannung Low voltage Bas voltage Y Hohe Spannung High voltage Haut voltage L3 L1 L2 L3...

Страница 16: ...otection thermostat PTC sensor FC1 Load circuit safety switches FC2 Control power circuit fuse BP1 High pressure safety monitor BP2 Safety chain high low pressure monitoring BT3 Release switch thermos...

Страница 17: ...3 06 AQ452755960718en 000201 17 BP1 P QA2 BP2 P L1 1 L2 1 L3 1 L1 2 N PE BT3 BT2 BT2 EB1 QA1 Main switch SF1 Control voltage switch EC1 Compressor motor QA2 Compressor contactor INT69 G Electronic tri...

Страница 18: ...conditions occur Find and remedy the cause INFO The relay switching output is executed as a floating changeover contact This electrical circuit operates according to the quiescent current principle i...

Страница 19: ...ch on 11 14 3 Remove PTC connector 11 12 4 Insert PTC connector 11 12 5 Reset after mains on 11 14 5 6 External connection INT69 G BT1 Cold conductor PTC sensor motor winding BT2 Heat protection therm...

Страница 20: ...mandatory on the installation side The compressor has undergone trials in the factory and all functions have been tested There are therefore no special running in instructions Check the compressor for...

Страница 21: ...he compressor and cause coolant to leak To prevent slugging The complete refrigeration system must be properly designed All components must be compatibly rated with each other with regard to output pa...

Страница 22: ...e we recommend that the following oil change service work is carried out First oil change during the first maintenance system Then after every 10 000 12 000 operating hours though no more than 3 years...

Страница 23: ...l regulations 7 Maintenance 7 4 Lubricants oil The oil type filled as standard in the factory is marked on the name plate and this should always be used even in the case of maintenance units Alternati...

Страница 24: ...13 1 7 6 4 4 87 50 47 HG22 e P 190 4 A 16 5 19 8 13 8 8 0 4 8 69 40 45 HG22 e P 190 4 S A 16 5 19 8 16 2 9 4 5 6 87 50 47 Type 1 2 3 2 4 220 240 V 380 420 V Y 3 50 Hz 265 290 V 440 480 V Y 3 60 Hz Tol...

Страница 25: ...ema te Radien Undimensioned radii Bearb Edited Datum Date nd Nr Mod No Gepr ft Appr 400 Benennun 0 8 1000 30 6 0 3 120 30 0 2 Zeichnungs Drawing No Oberfl chen Indication o DIN EN ISO Zust Rev Gu tole...

Страница 26: ...FK X 20 120 K N TK FK X 50 980 K N TK Serial number BC00000A001 BN99999Z999 complies with the following provisions of the above mentioned Directive According to Annex I points 1 1 2 1 1 3 1 1 5 1 3 2...

Страница 27: ...X 20 120 K N TK FK X 50 980 K N TK Serial number BC00000A001 BN99999Z999 complies with the following provisions of the above mentioned Statutory instrument According to Schedule 2 part1 points 1 1 2...

Страница 28: ...D GB F E 28 AQ452755960718en 000201 Danfoss Climate Solutions 2023 06...

Страница 29: ...D GB F E Danfoss Climate Solutions 2023 06 AQ452755960718en 000201 29...

Страница 30: ...30 AQ452755960718en 000201 Danfoss Climate Solutions 2023 06...

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