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AKD 2800

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Contents

Quick Setup

.......................................................................................................

General warning .....................................................................................................

Mechanical Installation ...........................................................................................

Electrical Installation, power ...................................................................................

Electrical Installation, control cables ........................................................................

Programming .........................................................................................................

Motor start .............................................................................................................

AKD Lon card ........................................................................................................

Safety regulations ...................................................................................................

Warning against unintended start ...........................................................................

Introduction to AKD 2800

...........................................................................

Order form .............................................................................................................

High voltage warning ..............................................................................................

These rules concern your safety .............................................................................

Warning against unintended start ...........................................................................

Control unit ............................................................................................................ 10

Manual initialisation ................................................................................................. 10

Automatic motor tuning .......................................................................................... 11

Programming

.................................................................................................... 12

Operation & Display ................................................................................................ 12

Load and Motor ..................................................................................................... 18

References & Limits ................................................................................................ 24

Inputs and outputs ................................................................................................. 28

Special functions .................................................................................................... 34

Serial communication ............................................................................................. 38

Technical functions ................................................................................................. 42

Installation

......................................................................................................... 46

Mechanical dimensions .......................................................................................... 46

Mechanical installation ............................................................................................ 47

General information about electrical installation ...................................................... 48

EMC-correct electrical installation ........................................................................... 49

Electrical installation ............................................................................................... 50

Safety clamp .......................................................................................................... 52

Pre-fuses ................................................................................................................ 52

Mains connection ................................................................................................... 52

Motor connection ................................................................................................... 52

RFI switch .............................................................................................................. 53

Direction of motor rotation ...................................................................................... 53

Parallel connection of motors ................................................................................. 53

Motor cables .......................................................................................................... 53

Motor thermal protection ........................................................................................ 54

Earth connection .................................................................................................... 54

Load sharing .......................................................................................................... 54

Tightening Torque, Power Terminals ....................................................................... 54

Access to control terminals .................................................................................... 54

Electrical installation, control cables ........................................................................ 55

Tightening torques, control cables .......................................................................... 56

MG.28.H2.02 -

Содержание AKD 2800

Страница 1: ...otor 18 References Limits 24 Inputs and outputs 28 Special functions 34 Serial communication 38 Technical functions 42 Installation 46 Mechanical dimensions 46 Mechanical installation 47 General infor...

Страница 2: ...Display readout 58 Warnings alarm messages 58 Special conditions 62 Aggressive environments 62 Galvanic Isolation PELV 62 EMC emission 64 UL Standard 64 General technical data 65 Technical data mains...

Страница 3: ...ends in a screen connector Electrical Installation control cables Remove the front cover underneath the control panel Place a jumper between terminals 12 and 27 Programming Carry out programming on t...

Страница 4: ...card terminals 1 2 3 Adap Kool Lon A B Shield Connect the Adap Kool Lon network to the removable 3 postion connector Be careful to route the network wires away from the AC power and motor wires Commis...

Страница 5: ...ed before removing the motor and mains plugs Warning against unintended start The motor can be brought to a stop by means of digital commands bus commands references or local stop while the frequency...

Страница 6: ...AKD 2800 AKD 2803 2815 200 240 V AKD 2805 2815 380 480 V AKD 2822 200 240 V AKD 2822 2840 380 480 V AKD 2840 200 240 V AKD 2855 2875 380 480 V AKD 2880 2882 380 480 V MG 28 H2 02 6...

Страница 7: ...AKD 2800 Introduction to AKD 2800 MG 28 H2 02 7...

Страница 8: ...instructions can be used for all series fre quency converters with software version 1 3x The software version number can be seen from parameter 640 Software version no NB Indicates something to be not...

Страница 9: ...overload protection of the motor class 20 in accordance with NEC 6 Do not remove the plugs for the motor and mains supply while the frequency converter is connected to mains Check that the mains suppl...

Страница 10: ...key is also used for confirming a change of parameter settings are used for selecting parameters and for changing parameter values These keys are also used in Display mode for selecting the display o...

Страница 11: ...Quick menu Using the QUICK MENU key it is possible to access the 12 most important parameters of the frequency converter After programming the frequency converter is in most cases ready for operation...

Страница 12: ...dition that is has been selected as active in parameter 016 Local reversing and that parameter 013 Local control is set at Local control and open loop 1 or Local control as parameter 100 3 Parameter 2...

Страница 13: ...copying NO COPY 0 Copy to Setup 1 from COPY TO SETUP 1 1 Copy to Setup 2 from COPY TO SETUP 2 2 Copy to Setup 3 from COPY TO SETUP 3 3 Copy to Setup 4 from COPY TO SETUP 4 4 Copy to all Setups from C...

Страница 14: ...arm word Hex ALARM WORD HEX 26 Control word Hex CONTROL WORD HEX 27 Warning word Hex WARNING WORD HEX 28 Extended status word Hex EXT STATUS HEX 29 Communication option card warning COMM OPT WARN HEX...

Страница 15: ...rter The cut out limit is 90 100 C while cutting back in occurs at 70 5 C Alarm word Hex gives one or several alarms in hex code See Serial communication in the Design Guide for further information Co...

Страница 16: ...fting to Speed regulation open loop 0 Remote operated control as parameter 100 4 works the same way as Local control as parameter 100 3 however the frequency converter can also be controlled via the d...

Страница 17: ...elected the standard setup of the Quick Menu key is active If Active 1 is selected the user defined Quick Menu is active 025 Quick Menu setup QUICK MENU SETUP Value Index 1 20 Value 0 999 000 Function...

Страница 18: ...ice of principle for adaptation of the U f ratio of the frequency converter to the torque characteristic of the load Description of choice If Constant torque 1 is selected a load dependent U f charact...

Страница 19: ...nM N that can be seen from the nameplate data Description of choice Select a value that corresponds to the nameplate data on the motor NB The max value equals fM N x 60 fM N to be set in parameter 104...

Страница 20: ...ne tuning RS and XS see procedure below NB Parameters 108 Stator resistance RS and 109 Stator reactance XS are normally not to be changed if nameplate data has been set Description of choice RS can be...

Страница 21: ...on The frequency converter can monitor the motor temperature in two different ways Via a PTC thermistor that is mounted on the motor The thermistor is connected between terminal 50 10V and one of the...

Страница 22: ...d to over energizing and overheating of the motor and the frequency converter may cut out 134 Load compensation LOAD COMPENSATIO Value 0 0 300 0 100 0 Function In this parameter the load characteristi...

Страница 23: ...holding torque at start stop Description of choice This parameter can only be used if a selection has been made of DC hold in parameter 121 Start function or 122 Function at stop To be set as a perce...

Страница 24: ...ve The reference unit can be defined from the following table Par 100 Configuration Unit Open loop 0 Hz Process reg closed loop 1 Par 416 Description of choice The minimum reference is preset if the m...

Страница 25: ...r external references If Relative 1 is selected one of the added preset references parameters 215 218 Preset reference is summarized as a percentage of the sum of present external references If Extern...

Страница 26: ...H must be programmed within the frequency converter s normal operating range 227 Warning Low feedback FBLOW WARN FEEDB LOW Value 100 000 000 par 228 Warn FBHIGH 4000 000 Function If the feedback signa...

Страница 27: ...Description of choice The frequency set in this parameter will be centered around parameters 230 Frequency bypass 1 and 231 Frequency bypass 2 230 Frequency bypass 1 FREQ BYPASS 1 231 Frequency bypas...

Страница 28: ...14 14 14 14 14 Freeze output frequency FREEZE OUTPUT 15 15 15 15 15 Speed up SPEED UP 16 16 16 16 16 Speed down SPEED DOWN 17 17 17 17 17 Catch up CATCH UP 19 19 19 19 19 Slow down SLOW DOWN 20 20 20...

Страница 29: ...the DC bus terminals are used Check that all voltage inputs are disconnected and that the prescribed time 4 mins has passed before repair work is commenced Start is selected if a start stop command is...

Страница 30: ...tor is to be selected if a possibly integrated thermistor in the motor is to be able to stop the frequency converter if the motor overheats The cut out value is 3 k If a motor features a Klixon therma...

Страница 31: ...d for setting the signal value that is to correspond to the maximum reference value or maximum feedback parameter 205 Maximum reference RefMAX 414 Maximum feedback FBMAX Description of choice Set the...

Страница 32: ...output frequency of the frequency converter can be frozen at the present frequency 1 overruled to stop 2 overruled to jog frequency 3 overruled to max output frequency 4 overruled to stop with subsequ...

Страница 33: ...y high limit fMAX 0 IMAX 0 20 mA 4 20 mA An output signal is obtained which is proportional to the output current in the interval 0 IMAX 0 PM N 0 20 mA 4 20 mA An output signal is obtained which is pr...

Страница 34: ...on begins It is assumed that automatic reset has been selected in parameter 405 Reset function Description of choice Set the required time 412 Variable switching frequency VAR CARRIER FREQ Value Witho...

Страница 35: ...nit is read out if an LCP control unit can be connected and if Reference unit 2 or Feedback unit 3 has been selected in one of parameters 009 012 Display read out and in Display mode The unit is used...

Страница 36: ...ion of choice Set the output frequency F3 that is to match the third output voltage U3 parameter 427 U3 voltage NB Parameters 437 444 are only used if in parameter 100 Configuration a selection has be...

Страница 37: ...0 0 01 Function The proportional gain indicates the number of times the deviation between the setpoint and the feedback signal is to be applied Description of choice Quick regulation is obtained by a...

Страница 38: ...ts and or via the serial port If Serial port 1 is selected the relevant command can only be activated if a command is given via the serial port In the case of Logic and 2 the function must also be act...

Страница 39: ...tion of choice Preset the required time 514 Bus time interval function BUS TIMEOUT FUNC Value Off OFF 0 Freeze output frequency FREEZE OUTPUT 1 Stop STOP 2 Jogging JOGGING 3 Max speed MAX SPEED 4 Stop...

Страница 40: ...d out via an LCP control unit Description of choice Resulting reference parameter 515 Gives the resulting reference as a percentage in the range from Minimum reference RefMIN to Maximum reference RefM...

Страница 41: ...ives the present status word for the frequency converter in Hex See Serial communication for the AKD 2800 Inverter temperature parameter 537 Gives the present inverter temperature on the frequency con...

Страница 42: ...ups of the supply voltage undertaken on the frequency converter Parameter 604 Number of overtemperatures Gives the number of overtemperature faults that have been registered on the frequency converter...

Страница 43: ...peration Mode OPERATION MODE Value Normal operation NORMAL OPERATION 0 Control card test CONTROL CARD TEST 1 Initialise INITIALIZE 2 Function NB Please note that the control card will be different on...

Страница 44: ...ameter 620 Operating mode is automatically set to Normal operation 0 Initialisation 3 is selected if you wish to use the unit s factory setting Procedure for initialisation 1 Select Initialisation 3 2...

Страница 45: ...1 00 Parameter 625 Nameplate LCP 2 ID number The ID number of the unit s LCP 2 appears here Example ID 1 42 2 kB Parameter 626 Nameplate Database ID number The ID number of the software s database app...

Страница 46: ...w give the mechanical dimensions All dimensions are in mm AKD 2803 2815 200 240 Volt AKD 2805 2815 380 480 Volt AKD 2822 200 240 Volt AKD 2822 2840 380 480 Volt AKD 2840 200 240 Volt AKD 2855 2875 380...

Страница 47: ...l data If the ambient temperature is in the range of 45 C 55 C derating of the frequency converter is to be carried out See Derating for ambient temperature Please note that the service life of the fr...

Страница 48: ...protection RCD relays multiple protective earthing or earthing can be used as extra protection provided that local safety regulations are complied with In the case of an earth fault a DC content may d...

Страница 49: ...ing effect at high frequencies Use cable clamps instead It is important to ensure good electrical contact from the installation plate through the installation screws to the metal cabinet of the freque...

Страница 50: ...AKD 2800 Electrical installation AKD 2803 2815 200 240 V 2805 2815 380 480 V AKD 2822 200 240 V 2822 2840 380 480 V MG 28 H2 02 50...

Страница 51: ...800 Installation AKD 2840 200 240 V 2855 2875 380 480 V AKD 2880 2882 380 480 V Please note that the units will be supplied with two bottom plates one for metric glands and one for conduits MG 28 H2 0...

Страница 52: ...seen from the nameplate 400 Volt units with RFI filters may not be connected to mains supplies in which the voltage between phase and earth is more than 300 Volts Please note that for the IT mains an...

Страница 53: ...phases on the motor terminals Parallel connection of motors The frequency converter is able to control several motors connected in parallel If the motors are to have different rpm values use motors wi...

Страница 54: ...IM N has been programmed to the rated motor current see motor nameplate Earth connection As leak current to the earth is higher than 3 5 mA the frequency converter must always be earthed according to...

Страница 55: ...to the chassis of the controlling unit use the instructions for the unit in question In connection with very long control cables and analogue signals in rare cases depending on the installation 50 60...

Страница 56: ...alarms as well as frequency output 50 10 V DC supply voltage for potentiometer or thermistor 53 Analogue voltage input 0 10 V DC 60 Analogue current input 0 4 20 mA 67 5 V DC supply voltage to Profib...

Страница 57: ...rminal 19 In addition the jog frequency is activated via terminal 29 Par 302 Digital input Pulse start 8 Par 303 Digital input Stop inverted 6 Par 304 Digital input Coasting stop inverted 2 Par 305 Di...

Страница 58: ...rning and alarm this can mean that a warning comes before an alarm It can also mean that it is possible for the user to programme whether a warning or an alarm will appear for a given fault For exampl...

Страница 59: ...rning 5 will thus also be able to generate an alarm 7 WARNING ALARM 8 Undervoltage If the intermediate circuit voltage UDC is lower than the inverter s Undervoltage limit the inverter will be switched...

Страница 60: ...e 75 85 C depending on the device the frequency converter will emit a warning and the motor will continue to run unchanged If the temperature continues to rise the switch frequency is reduced automati...

Страница 61: ...ut brake With brake Without brake With brake AKD 2800 1 3 x 200 240 V VDC 1 3 x 200 240 V VDC 3 x 380 480 V VDC 3 x 380 480 V VDC Undervoltage 215 215 410 410 Voltage warning low 230 230 440 440 Volta...

Страница 62: ...particles or gases in the air This can be done by looking at existing installations in the same environment Typical indicators of harmful airborne liquids are water or oil on metal parts or corrosion...

Страница 63: ...ng to other circuits on the control card PELV insulation of the control card is guaranteed under the following conditions TT network with maximum 300 Vrms between phase and earth TN network with maxim...

Страница 64: ...ened armoured Yes 50 m screened ar moured Yes 25 m screened ar moured No 200 V version with 1A 1B RFI filter 1 Yes 100 m screened armoured Yes 100 m screened armoured Yes 40 m screened ar moured No AK...

Страница 65: ...ng on output Unlimited Ramp times 0 02 3600 sec Torque characteristics Starting torque parameter 101 Torque characteristic Constant torque 160 in 1 min Starting torque parameter 101 Torque characteris...

Страница 66: ...level logic 1 10 V DC Maximum voltage on input 28 V DC Input resistance Ri approx 2 k Scan interval 13 3 msec Resolution 10 bit Accuracy 100 Hz 1 kHz terminal 33 Max error 0 5 of full scale Accuracy 1...

Страница 67: ...ection entitled Galvanic Isolation Relay outputs Number of programmable relay outputs 1 Terminal number control card 1 3 break 1 2 make Max terminal load AC on 1 3 1 2 control card 240 V AC 2 A Min te...

Страница 68: ...perature at reduced performance 10 C Temperature during storage transport 25 65 70 C Max altitude above sea level 1000 m Derating for high air pressure see special conditions in the Design Guide EMC s...

Страница 69: ...4 7 3 x 200 240 V IL MAX 60s A 4 6 6 4 8 2 11 2 12 2 14 1 23 5 Max cable cross section power mm2 AWG 1 4 10 4 10 4 10 4 10 4 10 4 10 4 10 Max pre fuses A UL 2 A 20 20 20 20 20 20 20 20 20 20 20 20 25...

Страница 70: ...utput current IINV A 9 1 12 16 24 32 0 37 5 3 x 380 480V IMAX 60s A 14 5 19 2 25 6 38 4 51 2 60 0 Output power 400 V SINV KVA 6 3 8 3 11 1 16 6 22 2 26 0 Typical shaft output PM N kW 4 0 5 5 7 5 11 0...

Страница 71: ...l Remote control as par 100 Yes 0 5 014 Local stop reset Active Yes 0 5 017 Local reset of trip Active Yes 0 5 018 Data change lock Not locked Yes 0 5 024 User defined Quick Menu Not active No 0 5 025...

Страница 72: ...Rated motor speed depends on par 102 Yes 0 6 107 Automatic motor adjustment Optimisation off Yes 0 5 108 Stator resistance RS depends on motor selected Yes 3 7 109 Stator reactance XS depends on motor...

Страница 73: ...03 Digital input term 19 Reversing Yes 0 5 304 Digital input term 27 Reset and coast inverse Yes 0 5 305 Digital input term 29 Jog Yes 0 5 307 Digital input term 33 No function Yes 0 5 308 Term 53 ana...

Страница 74: ...Conv index Data type 500 Address 1 No 0 5 507 Selection of Setup Logic or Yes 0 5 513 Bus time interval 1 sec Yes 0 5 514 Bus time interval function Off Yes 0 5 515 Data readout Reference No 1 3 516...

Страница 75: ...9 630 Nameplate Communication option type No 0 9 632 Nameplate BMC software identification No 0 9 633 Nameplate Motor database identification No 0 9 634 Nameplate Unit identification for communicatio...

Страница 76: ...lay 21 Extra protection 48 F Fault log 42 Feedback 34 Four Setups 13 G Galvanic Isolation PELV 62 H High voltage warning 9 48 I Initialise 43 Integration 47 L Language 12 Load compensation 22 Load sha...

Страница 77: ...53 S Slip compensation 22 Special motor mode 18 Speed control open loop 18 Start voltage 22 Start stop 57 Stator reactance 20 Stator resistance 20 STOP RESET 10 Sum 25 T Terminal 53 31 Terminal 60 31...

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