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RS8GX102 © Danfoss 10-2013 

AK-LM 350

Operating AKM / Service tool

The setup of the controller itself can only be carried out via AK-ST 

500 service tool software. The operation is described in fitters on 

site guide.

If the controller is included in a network with an AKA gateway one 

can subsequently carry out the daily operation of the controller 

via AKM system software, i.e. one can see and change daily read-

outs/settings. 

Note: AKM system software does not provide access to 

configuration settings of the controller. 

Measurements from all of the signals received and from the most 

important displays of the individual functions can be seen.

All COP measurements are displayed.

All alarms can be received by AKM.

Authorisation / Passwords

The controller can be operated with System software type AKM 

and service tool software AK-ST 500.

Both methods of operation provide the possibility for access 

to several levels according to the user’s insight into the various 

functions.

System software type AKM:

The various users are defined here with initials and key word. 

Access is then opened to exactly the functions that the user may 

operate.

The operation is described in the AKM manual.

Service tool software AK-ST 500:

The operation is described in fitters on site guide.

When a user is created, the following must be stated:

a) State a user name

b) State a password

c) Select user level

d) Select units – either US (e.g. °F and PSI) or Danfoss SI (°C and 

Bar)

e) Select language

Access is given to four user levels.

1) DFLT – Default user – Access without use of password

See daily settings and read-outs.

2) Daily – Daily user

Set selected functions and carry out acknowledgement of alarms.

3) SERV – Service user

All settings in the menu system except for creation of new users

4) SUPV – Supervisor user

All settings including the creation of new users.

 Power

 Comm

 DO1 

 Status

 DO2 

 Service Tool

 DO3 

 LON

 DO4 

 I/O Extension

 DO5 

 Alarm

 DO6

 DO7

 DO8 

 Service Pin

Slow flash = OK

Quick flash = answer from gateway  

remains on for 10 mins after network 

registration

Constantly ON = error

Constantly OFF = error

Flash = active alarm/not cancelled

Constant ON = Active alarm/cancelled

Light-emitting diodes on the controller

External communication

Communication to AK-CM 102

Internal communication 

between the modules:

Quick flash = error

Constantly On = error

Status of output 1-8

Network installation

Installation considerations

Accidental damage, poor installation, or site conditions, can give 

rise to malfunctions of the control system, and ultimately lead to 

a plant breakdown.

Every possible safeguard is incorporated into our products to 

prevent this. However, a wrong installation, for example, could 

still present problems. Electronic controls are no substitute for 

normal, good engineering practice.

Danfoss wil not be responsible for any goods, or plant compo-

nents, damaged as a result of the above defects. It is the install-

er's responsibility to check the installation thoroughly, and to fit 

the necessary safety devices.

Special reference is made to the necessity of signals to the 

controller when the compressor is stopped and to the need of 
liquid receivers before the compressors.

Your local Danfoss agent will be pleased to assist with further 

advice, etc.

Содержание AK-LM 350

Страница 1: ...Monitoring unit with COP calculation AK LM 350 Design Guide ADAP KOOL Refrigeration control systems...

Страница 2: ...on points 35 Connection diagram 36 Supply voltage 37 Ordering 38 3 Mounting and wiring 39 Mounting 40 Mounting of extension module on the basic module 40 Wiring 41 4 Configuration and operation 43 Con...

Страница 3: ...function Voltage monitoring with relay function On Off signals Detection of switch signals Alarm function with delay relay function if applicable The switch signal can be inverted Hour counter for On...

Страница 4: ...irements are changed Flexible concept Controller series with common construction One principle many regulation uses modules are selected for the actual connection requirements The same modules are use...

Страница 5: ...n and the condenser regulation At the bottom of the display there is access to a number of general functions such as overview manual operation log function alarms and service configuration Network lin...

Страница 6: ...it The system unit has a larger memory and can contain more data If you are in a service situation you can show measurements in a trend function The measurements are then made real time and displayed...

Страница 7: ...specific software and by which input and output signals the relevant application will require If it is an application with few connections the controller module top part with belonging bottom part ma...

Страница 8: ...ction When a regulation is planned set up it will generate a need for a number of connections distributed on the mentioned types This connection must then be made on either the controller module or an...

Страница 9: ...cable and AK controller AK RS 232 Cable between PC and AK controller AK USB Accessories Transformer module 230 V 115 V to 24 V AK PS 075 18 VA 24 V d c Supply for controller AK PS 150 36 VA 24 V d c A...

Страница 10: ...A AC 15 inductive 3 A U Min 24 V Max 230 V Low and high voltage must not be connected to the same output group Solid state outputs Can be used for loads that are cut in and out frequently e g rail he...

Страница 11: ...10 2013 11 Dimensions The module dimension is 72 mm Modules in the 100 series consist of one module Modules in the 200 series consist of two modules Controllers consist of three modules The length of...

Страница 12: ...r LON communication Address setting When the controller is connected to a gateway type AKA 245 the controller s address must be set between 1 and 119 If it is a system manager AK SM then 1 200 Service...

Страница 13: ...I 10 23 24 11 AI 11 25 26 12 DO 1 31 32 13 DO 2 33 34 14 DO 3 35 36 15 DO 4 37 38 16 DO 5 39 40 41 17 DO6 42 43 44 18 DO7 45 46 47 19 DO8 48 49 50 Terminal 15 12 V Terminal 16 5 V Terminal 27 12 V Ter...

Страница 14: ...pply voltage The supply voltage to the module comes from the previous module in the row Supply voltage to a pressure transmitter can be taken from either the 5 V output or the 12 V output depending on...

Страница 15: ...KS 32 P AKS 32R AKs 2050 1 xx bar AKS 32 1 zz bar U V 0 5 V 0 10 V On Off Day Night Door Defrost Active at Closed Open Point 5 6 7 8 Type AI5 AI6 AI7 AI8 Point 1 2 3 4 Type AI1 AI2 AI3 AI4 Terminal 9...

Страница 16: ...he module contains 8 inputs for on off voltage signals Signal AK XM 102A is for low voltage signals AK XM 102B is for high voltage signals Supply voltage The supply voltage to the module comes from th...

Страница 17: ...1 2 2 DI 2 3 4 3 DI 3 5 6 4 DI 4 7 8 5 DI 5 9 10 6 DI 6 11 12 7 DI 7 13 14 8 DI 8 15 16 Point Signal Active at DI Day Night Door Defrost Closed voltage on Open voltage off Point 5 6 7 8 Type DI5 DI6...

Страница 18: ...o override the relay s function Either to position OFF or ON In position Auto the controller carries out the control Light emitting diodes There are two rows with LED s They indicate the following Lef...

Страница 19: ...t 1 DO 1 25 26 27 2 DO 2 28 29 30 3 DO 3 31 32 33 4 DO 4 34 35 36 5 DO 5 37 38 39 6 DO 6 40 41 42 7 DO 7 43 44 45 8 DO 8 46 47 48 Signal Active at DO Fan Alarm Light Rail heat Defrost Night blinds Val...

Страница 20: ...ight change over switches at the front make it possible to override the relay s function Either to position OFF or ON In position Auto the controller carries out the control Light emitting diodes Ther...

Страница 21: ...gnal type S Pt 1000 ohm 0 C S Pt 1000 P AKS 32R AKS 2050 AKS 32 P AKS 32R AKS 2050 1 xx bar AKS 32 1 zz bar U V 0 5 V 0 10 V On Off Day Night Door Defrost Active at Closed Open DO Fan Alarm Light Rail...

Страница 22: ...g or an On Off signal DI function Supply voltage The supply voltage for the module comes from the previous mod ule in the sequence LEDs These indicate the following Voltage of the module Communication...

Страница 23: ...Signal Module Point Terminal Active at 1 CI 1 1 2 2 CI 2 3 4 3 CI 3 5 6 4 CI 4 7 8 5 CI 5 9 10 6 CI 6 11 12 7 CI 7 13 14 8 CI 8 15 16 Point Point 5 6 7 8 Type CI5 CI6 CI7 CI8 Point 1 2 3 4 Type CI1 C...

Страница 24: ...night change over Fixed defrost times Saving of alarm log in case of power failure Saving of temperature log in case of power failure Connection The module is provided with plug connection Placing Th...

Страница 25: ...r controller Supply voltage 230 V a c or 115 V a c from 100 V a c to 240 V a c Placing On DIN rail Effect Type Output tension Output current Power AK PS 075 24 V d c 0 75 A 18 VA AK PS 150 24 V d c 1...

Страница 26: ...The 24 V can be sourced from the same supply that supplies the controller The supply for the communication module is galvani cally separated from the connected extension modules The terminals must not...

Страница 27: ...AK LM 350 RS8GX102 Danfoss 10 2013 27...

Страница 28: ...hat the need for connections can be established Functions Clock function Clock function and change over between summer time and winter time are contained in the controller The clock is zeroset when th...

Страница 29: ...ule s terminal board where there is both a 5 V supply and a 12 V supply When programming the pressure transmitter s pressure range must be set ON OFF voltage inputs DI This signal must be connected to...

Страница 30: ...the controller module If not can they be obtained by changing an ON OFF input signal from voltage signal to contact signal or will an extension module be required 6 Decide which extension modules are...

Страница 31: ...ut values for relay x Alarm limits and delay times x Voltage signal Number 5 Scaling of read out signal for ex 0 10 V 0 100 humidity x Cutin and Cutout values for relay x Alarm limits and delay times...

Страница 32: ...ol and alarm functions DI1 DI20 Defrosting signals that are used to extend alarm delays for thermostats Appliance cleaning signal to stop alarms from the thermostat Signal to reset the alarm relay mut...

Страница 33: ...Valve position 2 Pulse inputs Energy measurement 1 8 Synchronizing signal On off outputs Relays for thermostat functions 1 5 Relays for voltage signals 1 5 Relays for pressostat functions 1 5 Relays f...

Страница 34: ...ed the controller will all the time check whether there is connection to the connected modules This status can be followed by the light emitting diode When the two catches for the DIN rail mounting ar...

Страница 35: ...al type Active at 1 AI 1 1 2 2 AI 2 3 4 3 AI 3 5 6 4 AI 4 7 8 Mind the numbering The right hand part of the controller module may look like a separate module But it isn t Columns 1 2 3 and 5 are used...

Страница 36: ...AK LM 350 11 Connection diagram Drawings of the individual modules may be ordered from Danfoss Format dwg and dxf You may then yourself write the module number in the circle and draw the individual co...

Страница 37: ...The 24 V must not be shared by other controllers or units The analog inputs and outputs are not galvanically separated from the supply The and 24V input must not be earthed Transformer size The power...

Страница 38: ...x 080Z0017 AK XM 107A 8 080Z0020 Type Function Application Code no Example continued Operation AK ST 500 Software for operation of AK controllers AK operation 080Z0161 x Cable between PC and AK contr...

Страница 39: ...nting and wiring This section describes how the controller Is fitted Is connected We have decided to work on the basis of the example we went through previously i e the following modules AK LM 350 Mon...

Страница 40: ...embly 2 Assemble the extension module and the basic module The basic module must not be connected to voltage When the two snap catches for the DIN rail mounting are in the open position the module can...

Страница 41: ...11 25 26 AKS 2050 159 12 DO 1 31 32 13 DO 2 33 34 14 DO 3 35 36 15 DO 4 37 38 16 DO 5 39 40 41 17 DO6 42 43 44 18 DO7 45 46 47 19 DO8 48 49 50 24 25 Signal Module Point Terminal Signal type Active at...

Страница 42: ...en the controller is set correct on the network the LED sta tus will flash quickly for 10 minutes 6 The controller is now ready to be configured Power Comm DO1 Status DO2 Service Tool DO3 LON DO4 I O...

Страница 43: ...iguration and operation This section describes how the controller Is configured Is operated We have decided to work on the basis of the example we went through previously i e COP calculation on a CO2...

Страница 44: ...as the one given in the Design section i e the controller is an AK LM 350 1 extension module Example COP calculation on a CO2 booster system with heat recovery Pressure readings can be retrieved from...

Страница 45: ...w of it will always appear In this case the overview is empty This is because the controller has not yet been set up The red alarm bell at the bottom right tells you that there is an active alarm in t...

Страница 46: ...or for the specific system and a corresponding access code for this person The controller will utilize the same language that is selected in the service tool but only if the controller contains this l...

Страница 47: ...ock can be Unlocked Configuration lock The controller can only be fully configured when the configuration lock is set to Un locked The settings are only applied when it is set to Locked again At this...

Страница 48: ...e that alarm text should be displayed in here Alarm text can be in a different language to the operating language Clock When the time is set the PC s time can be transferred to the controller When the...

Страница 49: ...rgy readings Number of thermostats Number of pressostats Number of voltage signals Number of digital inputs COP calculation The controller will subsequently display what readings are required Alarm re...

Страница 50: ...e factor Any scale factor Preset counter Any reset or other start value of the display We have not used this function in our example The image is included for guidance only Utility meters Configuratio...

Страница 51: ...larm Pressostats The general pressostats can be used to monitor the pressure Abs pressure For each pressostat set readout Name Which of the sensors is used Actual pressure Pressure reading on the sens...

Страница 52: ...mage is included for guidance only The name of the function may be xx and further down in the display the alarm texts may be entered 3 Voltage inputs The general volt inlet can be used to monitor exte...

Страница 53: ...rigerant to CO2 for the three types of systems Set the current refrigerant for the two other systems The following refrigerants are possible R134a R170 R290 R404A R407C R410A R507 R600a R717 R744 R127...

Страница 54: ...ts We set up the controller s digital input functions by keying in which module and point on this module each one of these has been con nected to We furthermore select for each output whether the func...

Страница 55: ...Bar AKS 32 1 50 Bar AKS 32R 1 50 Bar AKS 2050 1 59 Bar AKS 2050 1 99 Bar AKS 2050 1 159 Bar User defined only ratio metric The min and max values of the pressure interval must be set Voltage signals V...

Страница 56: ...ected Your choice of functions and settings has connected all the relevant alarms that are current They will be shown with text in the three pictures All alarms that can occur can be set for a given o...

Страница 57: ...AK LM 350 RS8GX102 Danfoss 10 2013 57 5 Set alarm priorities for General alarms Configuration continued There are no general alarm functions in our example...

Страница 58: ...pages the others are only displayed for orientation purposes A COP value should be as high as possible but it can never exceed the ideal value Left screen column 5 OK 0 or 1 The value indicates whethe...

Страница 59: ...be connected Defrosting signal Signal on the DI input entails change to Delay Time 2 Alarm stop Signal on the DI input stops alarms 8 Move on to settings for pressostat 1 Check of settings contiuned T...

Страница 60: ...s of the alarm is shown on the current alarm status line This status display is delayed with alarm delay for the input signal Signal history The level of the input is continuously recorded so that the...

Страница 61: ...ison of selected func tions and define inputs and outputs The result can be seen in the next section where the setup is controlled Configuration continued Press in the field against Configuration lock...

Страница 62: ...not exist The selected point number on the selected mod ule had been set up for something different The error is corrected by setting up the output correctly Remember that the setup must be unlocked...

Страница 63: ...hecked whether the output has been correctly connected AUTO The output is controlled by the controller MAN OFF The output is forced to pos OFF MAN ON The output is forced to pos ON Activate the variou...

Страница 64: ...row of the two other address switches must point at 0 2 Push the Service Pin Press down the service pin and keep it down until the Service Pin LED lights up 3 Wait for answer from the system unit Depe...

Страница 65: ...remove cancelled alarms from the alarm list 5 Check active alarm again In our case we have a series of alarms We will tidy them up so that we only have those that are relevant In our case an active al...

Страница 66: ...the blue manual control button at the bottom of the display 2 Start control First start of control continued Press in the field against Main switch Select ON If the alarm relay is enabled the alarm r...

Страница 67: ...wer failure will stop the clock If you want to ensure that the clock is always set the controller must either be installed in a network together with a system unit or a battery module must be installe...

Страница 68: ...68 RS8GX102 Danfoss 10 2013 AK LM 350...

Страница 69: ...AK LM 350 RS8GX102 Danfoss 10 2013 69 5 Regulating functions This section describes how the different functions work...

Страница 70: ...ns Name Sensor signal Display of the current reading Selection of relay function Setting the cut out value for relays Setting the cut in value for relays Selection of the input signal that changes to...

Страница 71: ...the voltage readings V1 V2 V3 etc The following signals can be received 0 5 V 1 5 V 0 10 V 2 10 V A current signal can also be detected if external resistances are placed on the input so that the sign...

Страница 72: ...igher the value the better If the COP value drops at a constant condenser temperature this is a sign that there are problems The COP can be used to compare systems of the same type The output values p...

Страница 73: ...Interrupted results in no action Miscellaneous Alarm relay If the controller must give an alarm on a relay output the relay must be defined 2 relays can be defined One which is active at alarms with...

Страница 74: ...Default user Access without use of password See daily settings and read outs 2 Daily Daily user Set selected functions and carry out acknowledgement of alarms 3 SERV Service user All settings in the m...

Страница 75: ...larm The voltage signal has been above the high alarm limit for longer time than set delay DI X alarm input X 1 16 Medium DI X alarm Alarm on general alarm input DI x System alarms The alarm priority...

Страница 76: ...76 RS8GX102 Danfoss 10 2013 AK LM 350 6 Appendix COP signals CO2 Booster CO2 Booster HR CO2 Booster HR Brine Example requires S 8 pcs P 5 pcs DI 2 pcs U 2 pcs...

Страница 77: ...AK LM 350 RS8GX102 Danfoss 10 2013 77 Cascade Single stage Example requires S 9 pcs P 3 pcs DI 2 pcs U 2 pcs Example requires S 4 pcs P 2 pcs DI 0 pcs U 1 pcs...

Страница 78: ...s the right to alter its products without notice This also applies to products already on order provided that such alternations can be made without subsequential changes being necessary in specificati...

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