Endress+Hauser Proline Promag W 400 Brief Operating Instructions Download

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Brief Operating Instructions

Proline Promag W 400

Electromagnetic flowmeter

These Instructions are Brief Operating Instructions; they are

not a substitute for the Operating Instructions pertaining to

the device.
Detailed information about the device can be found in the

Operating Instructions and the other documentation:

• On the CD-ROM supplied (is not included in the delivery for

all device versions).

• Available for all device versions via:

– Internet:

www.endress.com/deviceviewer

– Smart phone/tablet:

Hauser Operations App

Description of the procedure (→  10)

KA01114D/06/EN/03.14

71245370

Summary of Contents for Proline Promag W 400

Page 1: ...uctions pertaining to the device Detailed information about the device can be found in the Operating Instructions and the other documentation On the CD ROM supplied is not included in the delivery for all device versions Available for all device versions via Internet www endress com deviceviewer Smart phone tablet Endress Hauser Operations App Description of the procedure 10 KA01114D 06 EN 03 14 7...

Page 2: ...Post installation check 25 7 Electrical connection 25 7 1 Connection conditions 26 7 2 Connecting the measuring device 32 7 3 Hardware settings 39 7 4 Ensuring the degree of protection 41 7 5 Post connection check 42 8 Operation options 43 8 1 Structure and function of the operating menu 43 8 2 Access to the operating menu via the local display 44 8 3 Access to the operating menu via the Web brows...

Page 3: ...ectrical symbols Symbol Meaning Direct current A terminal to which DC voltage is applied or through which direct current flows Alternating current A terminal to which alternating voltage is applied or through which alternating current flows Direct current and alternating current A terminal to which alternating voltage or DC voltage is applied A terminal through which alternating current or direct ...

Page 4: ...s or actions that are preferred Forbidden Indicates procedures processes or actions that are forbidden Tip Indicates additional information Reference to documentation Refers to the corresponding device documentation Reference to page Refers to the corresponding page number Reference to graphic Refers to the corresponding graphic number and page number Series of steps Result of a sequence of action...

Page 5: ...iquids with a minimum conductivity of 5 μS cm Depending on the version ordered the measuring device can also measure potentially explosive flammable poisonous and oxidizing media Measuring devices for use in hazardous areas in hygienic applications or in applications where there is an increased risk due to process pressure are labeled accordingly on the nameplate To ensure that the measuring devic...

Page 6: ...ss fluids passing through the measuring device will further increase the surface temperature of the housing The surface of the sensor in particular can reach temperatures which are close to the fluid temperature Possible burn hazard due to fluid temperatures For elevated fluid temperature ensure protection against contact to prevent burns 2 3 Workplace safety For work on and with the device Wear t...

Page 7: ...EC directives listed in the device specific EC Declaration of Conformity Endress Hauser confirms this by affixing the CE mark to the device 2 6 IT security We only provide a warranty if the device is installed and used as described in the Operating Instructions The device is equipped with security mechanisms to protect it against any inadvertent changes to the device settings IT security measures ...

Page 8: ...ine Promag W 400 8 Endress Hauser 3 Product description 3 1 Product design 1 2 3 5 6 8 7 4 A0017218 1 Important components of the compact version 1 Display module 2 Smart sensor electronics module 3 HistoROM DAT plug in memory ...

Page 9: ...ct version 7 Cable glands 8 Sensor compact version 4 Incoming acceptance and product identification 4 1 Incoming acceptance 1 2 1 2 Are the order codes on the delivery note 1 and the product sticker 2 identical Are the goods undamaged Do the nameplate data match the ordering information on the delivery note Is the CD ROM with the Technical Documentation depends on device version and documents pres...

Page 10: ...code on the nameplate with the Endress Hauser Operations App all the information for the measuring device is displayed Order code Ext ord cd Ser no Order code Ext ord cd Ser no 1 2 3 4 A0021952 2 Example of a nameplate 1 Order code 2 Serial number Ser no 3 Extended order code Ext ord cd 4 2 D matrix code QR code For detailed information on the breakdown of the specifications on the nameplate see t...

Page 11: ...Android Google play and iOS App Store Via the serial number 1 Launch the Endress Hauser Operations App 2 Enter the serial number Ser no of the device see nameplate 2 10 All the associated documentation is displayed Via the 2 D matrix code QR code 1 Launch the Endress Hauser Operations App 2 Scan the 2 D matrix code QR code on the nameplate 2 10 All the associated documentation is displayed 5 Stora...

Page 12: ... the transport instructions on the stick on label on the electronics compartment cover A0015606 Transport the measuring device to the measuring point in the original packaging Do not remove protective covers or protective caps installed on process connections They prevent mechanical damage to the sealing surfaces and contamination in the measuring tube A0015604 5 2 2 For measuring devices DN 350 1...

Page 13: ...tion Mounting location h A0023343 h 2 DN Installation in down pipes Install a siphon with a vent valve downstream of the sensor in down pipes whose length h 5 m 16 4 ft This precaution is to avoid low pressure and the consequent risk of damage to the measuring tube This measure also prevents the system losing prime ...

Page 14: ...siphon h Length of down pipe Installation in partially filled pipes A partially filled pipe with a gradient necessitates a drain type configuration The empty pipe detection EPD function offers additional protection by detecting empty or partially filled pipes 5 DN 2 DN A0017063 For heavy sensors DN 350 14 A0016276 ...

Page 15: ...in conjunction with empty pipe detection Horizontal 1 2 3 2 A0016260 1 EPD electrode for empty pipe detection 2 Measuring electrodes for signal detection 3 Reference electrode for potential equalization The measuring electrode plane must be horizontal This prevents brief insulation of the two measuring electrodes by entrained air bubbles The empty pipe detection only works if the transmitter housi...

Page 16: ...ction section 6 1 2 Requirements from environment and process Ambient temperature range For detailed information on the ambient temperature range see the Operating Instructions for the device 10 If operating outdoors Install the measuring device in a shady location Avoid direct sunlight particularly in warm climatic regions Avoid direct exposure to weather conditions Protect the display against im...

Page 17: ...ting diaphragm or peristaltic pumps are used Vibrations It is recommended to mount the sensor and transmitter separately L A0016266 4 Measures to avoid device vibrations L 10 m 33 ft Adapters 100 10 0 5 d D mbar 0 6 0 7 0 8 0 9 1 m s 2 m s 3 m s 4 m s 5 m s 6 m s 7 m s 8 m s 1 D d max 8 A0016359 ...

Page 18: ...y protection To ensure that the optional display protection can be easily opened maintain the following minimum head clearance 350 mm 13 8 in Permanent immersion in water 3 10 A0017296 5 Engineering unit in m ft Replacement of cable gland on connection housing 25 Buried applications A0017298 ...

Page 19: ...ctive covers or protective caps present from the sensor 3 Remove stick on label on the electronics compartment cover 6 2 3 Mounting the sensor WARNING Danger due to improper process sealing Ensure that the inside diameters of the gaskets are greater than or equal to that of the process connections and piping Ensure that the gaskets are clean and undamaged Install the gaskets correctly 1 Ensure tha...

Page 20: ...tional seals are not required Mounting the ground cable ground disks Comply with the information on potential equalization and detailed mounting instructions for the use of ground cables ground disks 36 Screw tightening torques For detailed information on the screw tightening torques see the Mounting the sensor section of the Operating Instructions for the device 6 2 4 Mounting the transmitter of ...

Page 21: ...29 5 8 0 23 17 0 67 14 0 55 5 8 0 23 A0020523 6 Engineering unit mm in Post mounting WARNING Excessive tightening torque applied to the fixing screws on plastic housing Risk of damaging the plastic transmitter Tighten the fixing screws as per the tightening torque 2 Nm 1 5 lbf ft ...

Page 22: ...mag W 400 22 Endress Hauser ø 20 70 0 79 2 75 ø 4 0 102 4 x SW 8 3 x TX 25 A0020705 7 Engineering unit mm in 6 2 5 Turning the transmitter housing TX 20 4 x 1 2 P U S H T O R E M O V E P U S H T O R E M O V E 3 4 A0021602 ...

Page 23: ...e Promag W 400 Mounting Endress Hauser 23 P U S H T O R E M O V E 3 mm 2 x 5 6 P U S H T O R E M O V E A0021603 P U S H T O R E M O V E TX 20 4 x 7 P U S H T O R E M O V E 8 A0021604 10 11 9 4 mm 4 x A0021605 ...

Page 24: ...stic 1 Housing cover 2 5 Nm 1 8 lbf ft 1 Nm 0 7 lbf ft 5 Smart sensor electronics module 0 6 Nm 0 4 lbf ft 7 Main electronics module 1 5 Nm 1 1 lbf ft 10 Transmitter housing 5 5 Nm 4 1 lbf ft NOTICE Plug of the smart sensor electronics module connected incorrectly No measuring signal is output Plug in the plug of the smart sensor electronics module as per the coding Reverse the procedure to reasse...

Page 25: ...on Pressure temperature ratings in the Technical Information document on the CD ROM provided Ambient temperature Measuring range Has the correct orientation for the sensor been selected According to sensor type According to medium temperature According to medium properties outgassing with entrained solids Does the arrow on the sensor nameplate match the direction of flow of the fluid through the p...

Page 26: ...e temperature range ambient temperature 20 K Power supply cable Standard installation cable is sufficient Signal cable Current output For 0 20 mA and 4 20 mA standard installation cable is sufficient For 4 20 mA HART Shielded cable recommended Observe grounding concept of the plant Pulse frequency switch output Standard installation cable is sufficient Status input Standard installation cable is s...

Page 27: ...2 20 AWG with common braided copper shield 7 mm 0 28 and individually shielded cores Cable for empty pipe detection EPD 4 0 38 mm2 20 AWG with common braided copper shield 7 mm 0 28 and individually shielded cores Conductor resistance 50 Ω km 0 015 Ω ft Capacitance core shield 420 pF m 128 pF ft Operating temperature 20 to 80 C 68 to 176 F Coil current cable Standard cable 2 0 75 mm2 18 AWG with c...

Page 28: ...2 5 mm2 20 to 14 AWG 7 1 3 Terminal assignment Transmitter Supply voltage Order code for Power supply Terminal numbers 1 L L 2 L N Option L wide range power unit AC100 to 240 V AC DC24 V Signal transmission 0 20 mA 4 20 mA HART with additional outputs and inputs Order code for Output and Input Terminal numbers Output 1 Output 2 Output 3 Input 26 27 24 25 22 23 20 21 Option H 4 20 mA HART active 0 ...

Page 29: ... 2 div 2 EtherNet IP signal transmission Order code for Output Connection via Option N EtherNet IP connector Remote version E1 E2 GND E S1 E1 E2 S2 GND E S 5 7 4 37 42 41 6 5 7 8 4 37 36 n c n c 2 1 1 2 n c 42 41 A B A0020534 8 Remote version terminal assignment A Transmitter wall mount housing B Sensor connection housing 1 Electrode cable 2 Coil current cable n c Not connected insulated cable shi...

Page 30: ...2 4 1 5 A0016811 Pin Assignment Coding Plug socket 1 B Socket 2 A PROFIBUS DP 3 4 B PROFIBUS DP 5 Grounding shielding EtherNet IP Device plug for signal transmission device side 3 2 4 1 A0016812 Pin Assignment Coding Plug socket 1 Tx D Socket 2 Rx 3 Tx 4 Rx 7 1 5 Preparing the measuring device 1 Remove dummy plug if present 2 If measuring device is delivered with cable glands Observe cable specifi...

Page 31: ...rrent cables insulate one core of the three core wire at the level of the core reinforcement You only require two cores for the connection Fit the fine wire cores with ferrules Transmitter Electrode cable Coil current cable A 80 3 15 50 1 97 17 0 67 8 0 31 100 3 94 B GND 1 2 1 2 1 2 2 A0021324 9 Engineering unit mm in A 90 3 54 70 2 76 50 1 97 10 0 39 8 0 31 B 1 A0021325 10 Engineering unit mm in ...

Page 32: ...es 0 5 mm 0 02 in Stripping only for reinforced cables 7 2 Connecting the measuring device WARNING Risk of electric shock Components carry dangerous voltages Have electrical connection work carried out by correspondingly trained specialists only Observe applicable federal national installation codes and regulations Comply with local workplace safety regulations Observe grounding concept of the pla...

Page 33: ...ing cover fixing screw 1 3 Nm Cable entry 4 5 to 5 Nm Ground terminal 2 5 Nm 7 2 1 Connecting the transmitter Supply voltage connection 0 20 mA 4 20 mA HART and additional outputs inputs TX 20 4 x 1 2 3 26 27 24 25 23 20 21 22 1 2 L L L N 6 4 5 10 0 4 A0017268 Connect the cable in accordance with the terminal assignment 28 For supply voltage open the shock protection cover For HART communication W...

Page 34: ...400 34 Endress Hauser Connecting the supply voltage and PROFIBUS DP PH 2 4 x 1 2 3 4 5 2627 1 2 L L L N B A 6 10 0 4 A0023164 Connect the cable in accordance with the terminal assignment 29 For supply voltage open the shock protection cover ...

Page 35: ... version WARNING Risk of damaging the electronic components Ground the remote version and in doing so connect the sensor and transmitter to the same potential equalization Only connect the sensor to a transmitter with the same serial number Ground the connection housing of the sensor via the external screw terminal The following procedure in the action sequence given is recommended for the remote ...

Page 36: ...ith terminals 3 5 7 4 37 E1 E2 GND E 42 41 A0021527 12 Sensor connection module 7 2 3 Ensuring potential equalization CAUTION Electrode damage can result in the complete failure of the device Make sure that the fluid and sensor have the same electrical potential Pay attention to internal grounding concepts in the company Pay attention to the pipe material or grounding ...

Page 37: ...he customary potential equalization is not used Equalizing currents are present Ground cable Copper wire at least6 mm2 0 0093 in2 DN 300 DN 350 A0016317 14 Potential equalization via ground terminal and pipe flanges For remote device versions the ground terminal in the example always refers to the sensor and not to the transmitter Plastic pipe or pipe with insulating liner This connection method a...

Page 38: ...pe with electrically conductive liner Cathodic protection is integrated in the personal protection equipment Ground cable Copper wire at least6 mm2 0 0093 in2 A0016319 Prerequisite The sensor is installed in the pipe in a way that provides electrical insulation 1 Connect the two flanges of the pipe to one another via a ground cable 2 Guide the shield of the signal lines through a capacitor 3 Conne...

Page 39: ...ssing and hardware addressing IP address range 1 to 254 4th octet IP address broadcast 255 Addressing mode ex works Software addressing all DIP switches for hardware addressing are set to OFF IP address ex works DHCP server active For device addressing via software 54 Setting the address 1 2 3 4 1 2 3 4 1 2 ON OFF Default Ethernet network settings IP 192 168 1 212 Write protection 128 64 32 16 8 4...

Page 40: ...ce address via the corresponding DIP switches Example 16 40 1 16 32 device address 49 The device demands rebooting after 10 s After rebooting hardware addressing is enabled with the configured IP address 7 3 2 Enabling the terminating resistor PROFIBUS DP To avoid incorrect communication transmission caused by impedance mismatch terminate the PROFIBUS DP cable correctly at the start and end of the...

Page 41: ...rotection Type 4X enclosure carry out the following steps after the electrical connection 1 Check that the housing seals are clean and fitted correctly Dry clean or replace the seals if necessary 2 Tighten all housing screws and screw covers 3 Firmly tighten the cable glands 4 To ensure that moisture does not enter the cable entry route the cable so that it loops down before the cable entry water ...

Page 42: ...ectly Dry clean or replace the seals if necessary 5 Tighten all housing screws and screw covers torque 20 to 30 Nm 7 5 Post connection check Are cables or the device undamaged visual inspection Do the cables comply with the requirements 26 Do the cables have adequate strain relief Are all the cable glands installed firmly tightened and leak tight Cable run with water trap 41 Only for remote versio...

Page 43: ...enu for operators and maintenances Operator Maintenance task oriented function oriente d Expert A0014058 EN 18 Schematic structure of the operating menu 8 1 2 Operating philosophy The individual parts of the operating menu are assigned to certain user roles Each user role corresponds to typical tasks within the device lifecycle For detailed information about the operating philosophy of the device ...

Page 44: ...g channel number symbol for diagnostic behavior 1 4 Status area 1 5 Measured value 1 6 Unit for the measured value 1 7 Operating elements 2 Operational display with measured value shown as 1 bar graph 1 value example 2 1 Bar graph display for measured value 1 2 2 Measured value 1 with unit 2 3 Explanatory symbols for measured value 1 measured value type measuring channel number 2 4 Measured value ...

Page 45: ...nnel number indicates which of the three totalizers is displayed Output The measurement channel number indicates which of the outputs is displayed Status input Symbols for measurement channel numbers Measurement channel 1 to 4 The measurement channel number is displayed only if more than one channel is present for the same measured variable type e g Totalizer 1 to 3 Symbols for diagnostic behavior...

Page 46: ...cons for submenus wizards parameters Lock symbols Submenu Wizard Parameters within a wizard Parameter locked 8 2 3 Editing view Input mask Operating symbols in the numeric editor Confirms selection Moves the input position one position to the left Exits the input without applying the changes Inserts decimal separator at the input position Inserts minus sign at the input position Clears all entered...

Page 47: ...wnwards in a choose list With a Wizard Confirms the parameter value and goes to the next parameter With a text and numeric editor Moves the selection bar to the right forwards in an input screen Enter key For operational display Pressing the key briefly opens the operating menu Pressing the key for 2 s opens the context menu In a menu submenu Pressing the key briefly Opens the selected menu submen...

Page 48: ...s the keys simultaneously Reduces the contrast brighter setting Plus Enter key combination press and hold down the keys simultaneously Increases the contrast darker setting Minus Plus Enter key combination press the keys simultaneously For operational display Enables or disables the keypad lock only SD02 display module 8 2 5 Calling up help text For some parameters help texts exist which the user ...

Page 49: ... which the user is currently logged on is indicated by the Access status display parameter Navigation path Operation Access status display 8 2 7 Disabling write protection via access code If the symbol appears on the local display in front of a parameter the parameter is write protected by a user specific access code and its value cannot be changed at the moment using the local display 56 The lock...

Page 50: ...ng menu via the Web browser 8 3 1 Function range Thanks to the integrated Web server the device can be operated and configured via a Web browser The operating menu structure is the same as in the local display 8 3 2 Prerequisites Hardware Connecting cable Standard Ethernet cable with RJ45 connector Computer RJ45 interface Measuring device Web server must be enabled factory setting ON IP address If...

Page 51: ...Computer configuration JavaScript is enabled If JavaScript cannot be enabled enter http 192 168 1 212 basic html in the address line of the Web browser A fully functional but simplified version of the operating menu structure starts in the Web browser 8 3 3 Establishing a connection Configuring the Internet protocol of the computer IP address 192 168 1 XXX for XXX all numerical values except 0 212...

Page 52: ...ddress line of the Web browser If it is unknown read the IP address via local operation Diagnostics menu Device info IP address or set the upper DIP switch No 2 to ON restart the device and enter the standard IP address 192 168 1 212 50 The login page appears Device tag Webserv language English Ent access code Access stat tool Maintenance 1 2 OK A0017362 1 Device tag 56 2 Picture of device 8 3 4 L...

Page 53: ...urrently pending listed in order of priority Data management Data exchange between PC and measuring device Upload the configuration from the device XML format create configuration back up Save the configuration to the device XML format restore configuration Export the event list csv file Export parameter settings csv file create documentation of the measuring point configuration Export the Heartbe...

Page 54: ... 25 Post connection check checklist 42 10 2 Switching on the measuring device After a successful function check switch on the measuring device After a successful startup the local display switches automatically from the startup display to the operational display If nothing appears on the local display or a diagnostic message is displayed refer to the Operating Instructions for the device 10 10 3 C...

Page 55: ...ng Instructions for the device 10 3 2 PROFIBUS network At time of delivery the measuring device has the following factory setting Device address 126 If hardware addressing is active software addressing is blocked 39 10 4 Setting the operating language Factory setting English or ordered local language XXXX XXX X X 20 50 Operation Setup Main menu 0104 1 Language English Español Français Language Eng...

Page 56: ...tification of the measuring point within the system you can enter a unique designation using the Device tag parameter and thus change the factory setting Navigation Setup menu Device tag Parameter overview with brief description Parameter Description User entry Factory setting Device tag Enter tag for measuring point Max 32 characters such as letters numbers or special characters e g Promag 10 7 P...

Page 57: ...ctivated via access code it can be also be deactivated only via the access code 49 The user role with which the user is currently logged on via the local display is indicated by the Access status display parameter Navigation path Operation menu Access stat disp Defining the access code via the Web browser 1 Navigate to the Enter access code parameter 2 Define a max 4 digit numeric code as an acces...

Page 58: ... parameter Via local display Via service interface CDI RJ45 Via HART protocol For device version with HART communication type ON OFF A0017260 For device version with PROFIBUS DP communication type 1 2 3 4 1 2 3 4 1 2 ON OFF Not used Write protection SW 64 32 16 8 4 2 1 PROFIBUS address A0023060 For device version with EtherNet IP communication type ...

Page 59: ...parameter In addition on the local display the symbol appears in front of the parameters in the header of the operational display and in the navigation view 3 WARNING Excessive tightening torque applied to the fixing screws Risk of damaging the plastic transmitter Tighten the fixing screws as per the tightening torque 22 Reverse the removal procedure to reassemble the transmitter 11 Diagnostic inf...

Page 60: ...age A0013940 EN 20 Message for remedial measures 1 Diagnostic information 2 Short text 3 Service ID 4 Diagnostic behavior with diagnostic code 5 Operation time of occurrence 6 Remedial measures The user is in the diagnostic message 1 Press symbol The Diagnostic list submenu opens 2 Select the desired diagnostic event with or and press The message for the remedial measures for the selected diagnost...

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