MODEL 60 TRAC-LOK
FIGURE
#34
1015-)4
The cover face
of the
carrier and the
nat
surface of
the cover
plate
must
be
free
of
any oil
film
o
r
f
or
e
ig
n
m
a
t
er
i
al
.
Sealant material
must
meet specifications of
ASTM3, GE303, Al9. B37. El6, E36,
Zl. Z2 and Z3
sealant.
Apply
sealer to cover plate surface. Ensure that the
sealer b
e
a
d is
laid
on the inside
of the
c
o
v
e
r
screw
holes. The bead
is not to
pass 1
hrough
1
he holes or out·
side of
the holes.
The
bead is
to
be
1/8"
to
l/4" (3.18-6.35
mm)
high
and
1/8"
to 1/4" (3.18-6.35
mm) wide.
Assemble
two
cover
screws into cover at
8
o
'
clo
c
k
and
2
o'clock
p
osi
t
io
n
.
Use these two
holes to guide
cover
plate
into
p
o
siti
o
n
on
the carrier.
Install remaining screws. Tighten a
lt
e
rn
a
t
e
l
y and
evenly.
Torque
screws
to
30-40
lbs.
f
t
.
(41-54 N-m).
Allow
one hour cure time before vehicle operation.
FIGURE #35
101545
On cover plate of the ri
b
d
e
si
g
n a
gasket
must
be
used.
Do not
u
s
e
silicone sealer. Torque
sc
r
e
w
s
to 30-
40
l
bs
.
ft.
(41·54
N-m).
13
NOTE
IF SPICER AXLE, TORQUE SCREWS
TO
30-
40
LBS.
IT.
(41-45
N·m).
NOTE
ON
ALL FRONT AXLES, THE COVER PLATE
IS OF A DIFFERENT DESIGN AND R£.
QUIRES THE USE
OF
A CASKET. DO NOT
USE A SILICONE RUBBER SEALER MAT-
ERIAL.
Assemble axle in vehicle.
Fill axle
with the
s
p
e
c
i
fied lubricant. Refer to v
e
h
i
c
l
e
manufacturer's lubri·
cant recommendations.
Assemble brake backing
plates, etc. and axle
s
h
a
f
t
s
into housing. Refer
to vehicle service manual for the
specified torques of wheel end c
o
m
p
o
n
e
nt
s.
Assemble brake drums and wheels.
COMPLETE ASSEMBLY REPLACEMENT
I
f ins
pec
t
i
o
n
reveals
that the re
p
lac
e
m
en
t
of the
Trac-Lok as a
unit is required,
the
f
o
ll
o
w
ing steps
should be followed.
FIGURE
#36
1015-38
Remove both differential
be
ar
i
n
g cones
with a p
u
l
ler
as
shown.
Wire
shims, bearing
cup and
b
ea
ring
cone
t
og
ether
.
I
d
e
n
t
ify from which side they were
removed
(ring
gear
si
d
e
or o
pp
o
s
i
t
e si
d
e
).
Re
p
o
s
iti
on
ca
s
e
i
n p
u
ll
e
r
and remove other
b
e
a
ri
n
g
cone as
d
e
scrib
e
d above. If shims are mutilated, replace with
new
ones at
t
im
e
o
f
a
ssem
bl
y. Shims are available in
thicknesses
of
.003",
.
00
5
"
, .010",
and
.030"
(mm.
.08,
.13,
.25,
and
.76).
Tools: DD-914-P
Press
DD-914-62 Adapter
