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6

WARRANTY / LIABILITY

Dana Incorporated

IMM-0007EN Pump Drives BZ

1.3   WARRANTY / LIABILITY

Upon delivery, Products shall be free from defects in material and workmanship and comply with agreed technical specifica-
tions. The warranty period shall be (i) 12 months or 2000 operating hours (whatever occurs earlier) for Spicer® branded driveline 
Products, or (ii) 12 months for all other Products, starting in each case from the date of Customer's invoice to the end user or 
dealer, provided that the warranty period ends in any case latest 18 months after the date of Dana's invoice to Customer. In 
case of defects, Dana will either (i) if the repair is performed by Customer with Dana's prior written consent, reimburse Customer 
for costs of spare parts as per Dana's official spare parts list, including the applied discount, and within the limit of the purchase 
price of the Product in question, or (ii) repair the Product free of charge at its own premises or authorized service center, pro-
vided that Customer shall send the defective Product, at its own expense, to the repair location chosen by Dana in its sole dis-
cretion. The handling of warranty claims will follow Dana's Standard Warranty Conditions, as updated from time to time, which 
are available upon request by contacting [email protected]. All further claims and remedies with 
regard to defects of Products, regardless of their nature, amount or legal basis, are hereby expressly excluded unless in case 
of gross negligence and willful misconduct by Dana. Except as stated herein, there are no representations or warranties, ex-
press or implied, with regard to the Products.

The warranty does not cover (a) Products or components thereof not purchased directly from Dana; (b) products supplied as 
prior to production approval; or (c) Products that have experienced (i) maintenance and/or repairs which are not executed in 
accordance with Dana's official service manual available upon request by contacting 
[email protected], (ii) storage or transport conditions which are not in accordance with Dana's re-
quirements available upon request by contacting [email protected], (iii) non-professional installa-
tion of the Products or of ancillaries, (iv) damage caused by normal wear and tear, (v) damage caused during reassembly or 
installation, (vi) operation of the Product or application which is not in accordance with agreed application requirements or 
agreed Product specifications and/or (vii) the use of components, lubricants or ancillary products that are not approved by 
Dana.

To the extent permitted by law, neither party shall under any circumstances whatever be liable to the other, whether in contract, 
tort or restitution, or for breach of statutory duty or misrepresentation, or otherwise, for any loss of profit, loss of goodwill, loss 
of business, loss of business opportunity, loss of anticipated saving, special, indirect or consequential damage suffered by the 
other party that arises under or in connection with the contractual relationship between the parties. nothing herein shall limit or 
exclude the liability of either party for death or personal injury, or for damages resulting from gross negligence, intentional 
breach or willful misconduct.

1.4   GENERAL WARNINGS

Personnel must be informed about the following subjects regarding machine operating safety:

Accident risks.

D.P.I. devices designed to ensure operator safety (individual protection devices: goggles, gloves, hard-hat, etc.).

General accident-prevention rules or those set forth by international directives and by the laws of the country where the ma-
chine will be used. When delivered, check that the Gear unit has not been damaged during transport and that any accesso-
ries are complete.

Before standing to work, the operator must be familiar with machine features and must have read this entire manual.

It's understood that the Gear unit will be used in an environment and for application that comply with what is indicated in 
the design phase.

Any improper use of the gear unit is prohibited.

Any change or replacement of gearbox parts, which has not been authorized by Dana Incorporated, may represent an ac-
cident risk and releases the manufacturer from any civil or penal liabilities, and will always invalidate the warranty.

1.5   REPRODUCTION AND COPYRIGHT RESTRICTIONS

Dana Incorporated reserves all rights. It is prohibited to reproduce all or a portion of the structure and contents of this manual, 
unless expressly authorized by Dana Incorporated. Furthermore, it is prohibited to store such information on any type of support 
(magnetic, magnetic-optical, microfilm, photocopies, etc.).

1.6   REVISIONS

Subsequent revisions of the manual will be issued as a result of gearbox functional changes or replacements.

Содержание BREVINI BZ1-204

Страница 1: ... Installation and Maintenance Manual March 2022 IMM 0007EN Pump Drives BZ ...

Страница 2: ...lish original prevails Dana shall not be liable for any misinterpretation of the content here into Photos and illustrations might not represent the exact product Copyright 2022 Dana Incorporated All content is subject to copyright by Dana and may not be reproduced in whole or in part by any means electronic or oth erwise without prior written approval THIS INFORMATION IS NOT INTENDED FOR SALE OR R...

Страница 3: ...TRUCTIONS FOR PUMP DRIVE WITH SAE FLANGE AND RDB COUPLING 17 INSTALLATION INSTRUCTIONS FOR PUMP DRIVE WITH SAE FLANGE AND FP FLEXPLATE COUPLING 18 INSTALLATION INSTRUCTIONS FOR ADI PUMP DRIVES 18 ACCESSORY INSTALLATION INSTRUCTIONS 19 LUBRICATION 20 PUMP DRIVE LUBRICATION 20 FILLING AND LEVEL 20 LUBRICANT TABLE 20 CHECKS 22 FIRST START UP CHECKS 22 BOLT TIGHTENING TORQUE TABLE 23 NO LOAD TESTS 23 ...

Страница 4: ...4 Dana Incorporated IMM 0007EN Pump Drives BZ ...

Страница 5: ...erstand this manual even better we would like to describe the following terms used in the document HAZARDOUS AREA area within or in proximity to the gearbox in which the presence of an exposed person represents a risk to the safety and health of that person EXPOSED PERSON any person who is inside all or part of a hazardous area OPERATOR person assigned to install operate adjust perform routine mai...

Страница 6: ...ar v damage caused during reassembly or installation vi operation of the Product or application which is not in accordance with agreed application requirements or agreed Product specifications and or vii the use of components lubricants or ancillary products that are not approved by Dana To the extent permitted by law neither party shall under any circumstances whatever be liable to the other whet...

Страница 7: ...TRACKING LIST 7 Dana Incorporated IMM 0007EN Pump Drives BZ 1 7 TRACKING LIST Table 1 1 8 MODELS File Name Rev Date Description IMM 0007EN Pump Drives BZ 00 14 03 2022 Document issued Pump Drives BZ ...

Страница 8: ...tification nameplate contains the main technical data regarding the functional and construction features of the gear unit Therefore it must always be visible and undamaged 1 Type or gear unit 2 Date of production month year country of production 3 Description 4 Gear unit output 5 Reduction ratio 6 Gear unit input 7 Info 8 Bar code 9 Serial number 2 1 CODE DESCRIPTION Table 2 BZ3 340 00 1 35 CS1 Pu...

Страница 9: ...plug E Filler Breather plug C F Level no dipstick D Level no dipstick B E Drain Magnetic plug C Drain Magnetic plug Rotated 180 D Oil dipstick F Drain Magnetic plug C Filler Breather plug Pump drive BZ3 204 Pump drive BZ1 290 As per view As per view A Oil dipstick A Oil dipstick C Drain Magnetic plug B Filler Breather plug D Filler Breather plug D Drain Magnetic plug Rotated 180 Rotated 180 C Fill...

Страница 10: ...culation D Drain Magnetic plug Pump drive BZ2 470 Pump drive BZ3 470 As per view As per view A Oil dipstick A Filler Breather plug B Filler Breather plug Forced circulation B Forced circulation D Forced circulation C Level E Drain Magnetic plug D Drain Magnetic plug F Level E Forced circulation Rotated 90 F Oil dipstick C Filler Breather plug Forced circulation Rotated 180 D Level A Drain Magnetic...

Страница 11: ... coats can also be applied If the gearbox will be used under particularly aggressive environmental conditions special types of paints can also be applied The machined external parts of the gear unit such as the ends of the hollow and non hollow shafts support surfaces spigots etc are protected with rust inhibitor oil The internal parts of the gear unit casings and drives are also protected with ru...

Страница 12: ...elicate parts are specially protected For transport the product can be protected in its most exposed parts with impermeable materials or placed on a wooden pallet and fixed to it by straps or fastenings in order to obtain a single rigid body Fig 1 NOTE Depending on the arrangements with the customer at the time of sale the product can be packed in a wooden box in completely closed cardboard packin...

Страница 13: ...uate capacity given on the same Never tilt or turn over the packing during transport If the packages are unloaded by a lift truck make sure the weight is balanced on the forks If the packages are unloaded with a hoist or hook make sure the load is balanced and use approved lifting accessories for the sling For packages shipped on pallets make sure the lif ting accessories do not damage the product...

Страница 14: ...cifications Fig 3 CAUTION The strap fixing of the product to the packing is sharp during unpacking it could strike the operator The packing must be removed as follows Cut the straps with scissors pay attention to the ends which could strike the operator Cut or remove the outer packing Cut the inner strap pay attention to the ends which could strike the operator Remove the gearbox from the pallet I...

Страница 15: ...ox not included among those recommended by the man ufacturer invalidates the insurance guarantee for damage to the gearbox and or optional units linked to it If the size of the gearbox obstructs the operator s view during lifting transport and handling operations use two operators on the ground who check for possible hazards or hindrances Also make sure there are no unauthorised personnel in the t...

Страница 16: ... to the weather no outdoor areas Avoid direct contact of the gearbox with the ground Place the gearbox on a stable support base and make sure there is no risk of sudden shifting Fig 5 Do not stack gearboxes Do not walk on or place weights on the packing Do not store any other materials inside the packing If possible position wooden wedges between the bottom of the packing and the floor Store the p...

Страница 17: ...ANGE AND RDB COUPLING Check that the spigots and coupling surfaces of the pump drive and the motor are clean and have not been dented Use grease or oil to lubricate the coupling spigots and the housing seat Position the outer ring on the flywheel and attach it using class 8 8 bolts Tighten the bolts by applying torque as indicated in the paragraph Bolt Tightening Torque Table page 23 Check that th...

Страница 18: ...ady fastened on the flywheel and that the spigot of the housing correctly matches the motor spigot Insert all the bolts into the housing class 8 8 and tighten them applying a torque as indicated in the paragraph Bolt Tight ening Torque Table page 23 6 4 INSTALLATION INSTRUCTIONS FOR ADI PUMP DRIVES Check that the pump drive is solidly attached to brackets or support structures for this purpose it ...

Страница 19: ...e pumps to the pump drive the coupling must be lubricated with a generous layer of grease or with a no grip lubricant Carefully insert the motor shaft into the coupling and make sure that the spigot perfectly matches the spigot of the flange attached to the pump drive After checking that the pump is properly centered tighten all the attachment bolts ap plying a torque as indicated in the paragraph...

Страница 20: ...SO VG 220 ISO VG 320 Agip Blasia 150 Blasia 220 Blasia 320 Aral Drgol BG 150 Drgol BG 220 Drgol BG 320 BP Energol GR XP 150 Energol GR XP 150 Energol GR XP 150 Castrol Alphamax 150 Alphamax 220 Alphamax 320 Cepsa Engranajes HP 150 Engranajes HP 220 Engranajes HP 320 Dea Falcon CLP 150 Falcon CLP 220 Falcon CLP 320 Elf LubMarine Epona Z 150 Epona Z 220 Epona Z 320 Esso Spartan EP 150 Spartan EP 220...

Страница 21: ...Spartan SEP 150 Spartan SEP 220 Spartan SEP 320 Fuchs Renolin unisyn CLP 150 Renolin unisyn CLP 220 Renolin unisyn CLP 320 Fuchs Lubritech Gearmaster SYN 150 Gearmaster SYN 220 Gearmaster SYN 320 Klüber Klübersynth EG 4 150 Klübersynth EG 4 220 Klübersynth EG 4 320 Mobil MobilgearSHC XMP 150 MobilgearSHC XMP 150 MobilgearSHC XMP 150 Nils Atoil synth 220 Omv Gear SHG 220 Gear SHG 320 Optimol Optige...

Страница 22: ...p drive outputs Check that all oil plugs are in the correct position see paragraph Configurations page 9 Check that all oil levels are correct Check that all the bolts with ISO metric threads are correctly tightened see bolt tightening torque table Bolt Tightening Torque Table page 23 CAUTION The pump drives are shipped without oil The customer is responsible for filling such devices see paragraph...

Страница 23: ...9 9 14 5 12 2 18 18 9 27 28 40 32 47 10 x 1 5 58 14 5 26 6 18 33 27 50 40 73 47 86 10 x 1 25 61 2 15 8 28 19 5 35 30 53 43 78 51 91 12 x 1 75 84 3 21 3 46 26 56 40 86 59 127 69 148 12 x 1 25 92 1 23 8 50 29 62 45 95 66 139 77 163 14 x 2 115 29 73 36 90 55 137 80 201 94 235 14 x 1 5 125 32 79 40 98 61 150 90 220 105 257 16 x 2 157 40 113 50 141 76 214 111 314 130 368 16 x 1 5 167 43 121 54 150 82 2...

Страница 24: ... the gear unit and once emptied re assemble the drain plug Wash the interior of the pump drive with a suitable cleaning liquid that is recommended by the lubricant manufacturer as follows Place the liquid in the pump drive and then re assemble the filler plugs turn it for a few minutes at a high speed then empty the cleaning liquid again from the pump drive See paragraph Pump drive lubrication pag...

Страница 25: ...comply with environmental restrictions without polluting the soil water or air The party receiving the material is responsible for carrying out the operation in conformity with the current standards in force in the country in which the machine is used 10 2 1 INSTRUCTIONS FOR SUITABLE WASTE TREATMENT Iron aluminum copper materials these are recyclable materials which must be sent to a special autho...

Страница 26: ...ing points 2 Pump drive structure too weak 2 Strengthen the structure 3 Internal malfunction 3 Contact a Service Center Excessive heating 1 No ventilation 1 Remove fairing 2 High thermal power 2 Insert oil recirculation 3 No lubricant 3 Add lubricant Oil leak from seals 1 Breather plug clogged 1 Unscrew and thoroughly clean the plug 2 Stiffening of seals due to prolonged storage 2 Clean the area a...

Страница 27: ...27 Dana Incorporated IMM 0007EN Pump Drives BZ ...

Страница 28: ...ine service parts ordering visit www danaaftermarket com Copyright 2022 Dana Incorporated All content is subject to copyright by Dana and may not be reproduced in whole or in part by any means electronic or otherwise without prior written approval THIS INFORMATION IS NOT INTENDED FOR SALE OR RESALE AND THIS NOTICE MUST REMAIN ON ALL COPIES ...

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