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10. ANOMALIES, FAULTS AND MALFUNCTIONING - FAQ AND ANSWERS 

10.1 Anomalies and faults table. FAQ and answers

 

SIGN

 

 

PROBABLE CAUSES

 

SOLUTIONS

 

Insufficient conveying of fuel  

 

a) check there is enough fuel inside the hop-
per.pos.12 fig.3.4.1,  

a) fill the hopper with fuel. 

b) check there are no objects inside the hopper 
pos.12 fig.3.4.1, preventing the descending of the 
fuel or that the same fuel has formed bridges. 

b) re-mix the fuel inside the hopper 

c) check geared motor functioning  pos.9 fig.3.4.1, 
specifically observing whether the motor turns, as 
well as the transmission chain pinion. 

c) ensure that the motor is powered 
or call the technical after-sales assis-
tance. 

d) removing the carter pos.10  fig.3.4.1, check that 
the safety bolt (fig.10.1) fixing the pinion to the sec-
ondary shaft is not broken. 

d) in case of empty rotation, mean-
ing breaking of the bolt, call the tech-
nical after-sales assistance. 

e) removing the carter pos.10 fig.3.4.1 check that 
the transmission chain does not jump out from the 
pinion teeth due to no tension 

e)  call the technical after-sales as-
sistance. 

Insufficient air for combu-
stion 

a) check operating of the fan pos. 16 fig.3.4.2 is not 
prevented from foreign bodies inside the grid or that 
the motor is correctly powered. 

a) remove any foreign bodies and 
check that the electric connector is 
connected. Should the problem per-
sist, call the technical after-sales 
assistance. 

b) check that regulation knob pos.15 fig.3.4.2 regu-
lating the opening of the blades loosens and 
tightens and that the blades are not blocked by de-
posits, dust or other 

b) clean the knob threading by remo-
ving the deposits and lubricate,. On 
the contrary, call the technical after-
sales assistance. 

c) make sure that the burner holes are not logge by 
fuel residues 

c) carry out cleaning operations de-
scribed in 

chapter 8

 

d) check for the presence of dust on the fan blades  d) remove dust using compressed 

air 

tab. 10.1 

ATTENTION!! 

BEFORE PERFORMING THE OPERATIONS DESCRIBED IN CHAP. 10, DISCON-
NECT THE ELECTRIC ENERGY FROM THE GENERATOR BY INTERVENING ON 
THE MAIN SWITCH AND ENSURE THAT THE RESIDUE FUEL INSIDE THE FIRE-
BOX IS OFF AND HAS COOLED DOWN

 

 

Содержание CS Small 100

Страница 1: ...CO CH Italy Tel 39 0871 950329 Fax 39 0871 950687 http www caldaiedalessandro it e mail info caldaiedalessandro it Wood biomass heat generator Series CS SMALL Models from 20 to 100 USE AND MAINTENANCE...

Страница 2: ...ons for the user For a correct installation refer to section 6 5 pag 17 of this manual and however use experienced staff Fire resistant It is essential for the first ignition to be gradual without bri...

Страница 3: ...nerator is equipped with a main switch not automatic ISOLATOR type It is recommended to protect the power supply line using a differential magne tothermic switch Refer to the attached control board ma...

Страница 4: ...3 2 Generator operation description 10 3 3 Technical features 11 3 4 List of components and spare parts 12 3 5 General dimensions 13 3 6 Hydraulic connections 13 4 FUELS 14 4 1 Usable fuels 14 4 2 Oth...

Страница 5: ...General information 24 10 ANOMALIES FAILURES AND MALFUNCTIONS questions and an swers 25 10 1 Table of anomalies and failures 25 10 2 Table of malfunctions 26 11 NOISE 26 11 1 General information 26 11...

Страница 6: ...ntenance guide The legal name of the manufacturer is D Alessandro Termomeccanica C da Cerreto 55 66016 Miglianico CH Italia As displayed on the identification plate on the left panel of the generator...

Страница 7: ...ment upon the arbitration board the place of jurisdiction shall be Chieti The aforementioned points are contained in the general conditions of sale which are an integrated part of the purchase agreeme...

Страница 8: ...following ri sks may occur BURNING HAZARD When starting the firebox accessing the inspection doors or cleaning while the fire box is not completely off ELECTROCUTION HAZARD The generator is connected...

Страница 9: ...or Installing the generator outdoors exposed to weather agents represents a case of improper use 2 4 Improper use of the generator PROTECTIVE HELMET IS MANDATORY During every generator tran sport or h...

Страница 10: ...l hopper The rotation speed of the lower feeding screw determines the correct brazier feeding and is there fore an essential element for the correct operation of the boiler The fuel contained in the b...

Страница 11: ...to acqua 10K loss of head side water 10K mbar 13 20 32 72 87 109 perdita di carico lato acqua 20K loss of head side water 20K mbar 7 8 13 31 49 61 temperatura minima attivazione pompa minimal temperat...

Страница 12: ...door 15 Comburent air adjustment knob 16 Comburent air fan 17 Burner basement 18 Water inlet manifold 19 Under burner cleaning flange 20 Cover for ash cleaning 21 Identification plate 22 Hot water ou...

Страница 13: ...D mm 1200 E mm 880 1000 1100 1200 1400 1600 F 2 mm 500 G mm 400 520 620 720 920 1120 K mm 1390 H mm 175 215 H1 mm 225 265 H2 mm 740 860 960 1060 1260 1460 H3 mm 360 440 3 6 Hydraulic connections Table...

Страница 14: ...ator We recommend using certified lifting means and consultino the load tables indicated by the manufacturer To lift the generator refer to te unla den weight indicated on the identification plate for...

Страница 15: ...15 Lifting hook supplied by D Alessandro Termomeccanica models 20 30 40 models 60 80 100...

Страница 16: ...ssary to present request of Project Review pursuant to Italian Presi dential Decree 37 98 with methods envisioned in M D Int 4 05 98 Once installation is completed and upon re leasing the Certificate...

Страница 17: ...re difference that allows the fumes to go up the flue to the external outlet We recommend using stainless steel for the parts in contact with the fumes in order to prevent acid condensation due to the...

Страница 18: ...d piping will be connected by means of equipotential pipe to a ground node Refer to the control unit manual as regards the electronic control connection 6 7 Plant final testing Only when the generator...

Страница 19: ...2 Check by opening the front door that the combustibile level is at the base of the igni tion plug fig 7 1 7 2 Start up 7 START UP IGNITION AND CHECKING 4 Switch off the main switch and set the contr...

Страница 20: ...see following paragraph 7 7 depending on the power of the boiler and the relative consumption see tab 3 3 1 and tab 3 3 2 the comburent air can be optimased with a minimum regulation at 1 and maximum...

Страница 21: ...nsions 6 x 25mm and an apparent mass density between 600 and 660 kg mc CAUTION Do not under any circumstance exceed the maximum adjustment values l h v of 4 9 kWh kg In case of using solid fuels diffe...

Страница 22: ...possible incrustations on the holes of the firebox PERIODICITY 5 7 days REFERENCE fig 8 1 fig 8 3 CLEANING OF THE TUBE NEST OPERATION checking and cleaning the ashes in the tube nest opening the fron...

Страница 23: ...previous cleaning and maintenance operations it is important to remove dust on the thermal power station floor and on the boiler external parts to avoid dangerous concentrations in the air that might...

Страница 24: ...AND ENSURE THAT THE RESIDUAL FUEL INSIDE THE FIREBOX IS OFF AND HAS COOLED DOWN ATTENTION MAINTENANCE MUST BE CARRIED OUT ONLY BY QUALIFIED STAFF OPERATION OBJECT OF THE CHECK PERIODICITY ACTIONS TO...

Страница 25: ...does not jump out from the pinion teeth due to no tension e call the technical after sales as sistance Insufficient air for combu stion a check operating of the fan pos 16 fig 3 4 2 is not prevented...

Страница 26: ...tor acoustic pressure levels are not significant 11 2 Sound emission values Measurements carried out in typical environment thermal station of over 6 sqm have shown con tinuos sound pressure levels Le...

Страница 27: ...27 NOTES...

Страница 28: ...e Directive 2006 92 CE Electrical material safety Direc tive 2004 108 CEE Electromagnetic compatibility integrated by CE marking The harmonised standards or the technical specifications designations r...

Страница 29: ...29 D COPY OF PARTIAL SWITCHING OFF DECLARATION CS Small...

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