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Condenser Head Assembly and Gasket Replacement
Follow these instructions to remove the condenser head
1 . Completely drain the water before removing the header
(if applicable) .
2 . Be sure to have a new rubber gasket on hand as a
precaution, P/N 910115763 .
3 . Remove any parts connected to the head that was not
part of the assembly, (i .e . manifolds, Victaulic couplings,
etc) .
4 . Replace bolts “A” and “B”,
Figure 31
with two centering
pins .
5 . Remove all other bolts in reverse order . Positions shown
in
Figure 31
.
6 . Remove head “C”,
Figure 32
carefully . Avoid collisions
with other components . Do not damage the head . Each
condenser has multiple 3/4" O .D . copper tubes with a
nominal wall thickness of 0 .0028 inches .
7 . Do not remove gasket “D”,
Figure 32
.
8 . Carefully clean the gasket seating with a solvent to
remove adhesive residue . Remove P/N 910116708,
debris and excess solvent .
9 . Apply a thin and even “new” coat of adhesive on
the seating for the gasket . Position the gasket P/N
910115713 carefully .
10 . Replace the head “C” using the center pins as guides .
11 . Replace all other bolts .
12 . Replace the centering pins in the “A” & “B” positions with
bolts .
13 . Tighten all bolts in order, see
Figure 31
using the torque
values in
Table 17
.
Table 17: Bolt Torque Value
Torque Value
M10 30 ft/lb [40 Nm]
Figure 31: Centering pin location and bolt order
Figure 32: Head Assembly
1
2
3
B
4
5
6
7
8
A
C
D
A & B
IM 1032-2 • Self-Contained Air Conditioning System
42
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