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D-EIMWC003H02-18_02EN - 9/34 

 

1.5 

Safety installation 

The chiller has to be installed in open air or machinery room (location classification III). 
To ensure location classification III a mechanical vent on the secondary circuit(s) has to be installed. 
Local building codes and safety standards shall be followed; in absence of local codes and standards refer to EN 378-3:2016 
as a guide. 
In  paragraph  “Additional  guidelines  for  safe  use  of  R1234ze(E)”  there  are  provided  additional  informations  that  should  be 
added to the requirements of safety standards and building codes.  

1.5.1 

Additional guidelines for safe use of R1234ze(E) for equipment located in the open air 

Refrigerating systems sited in the open air shall be positioned to avoid leaked refrigerant flowing into a building or otherwise 
endangering people and property.  
The  refrigerant  shall  not  be able  to  flow  into any  ventilation  fresh  air  opening, doorway,  trap  door  or  similar opening  in  the 
event  of  a  leak. Where  a  shelter  is  provided for  refrigerating  equipment sited in  the  open  air  it  shall have natural  or forced 
ventilation.  
For refrigeration systems installed outside in a location where a release of refrigerant can stagnate e.g. below ground, then 
the installation shall comply with the requirements for gas detection and ventilation of machinery rooms. 

1.5.2 

Additional guidelines for safe use of R1234ze(E) for equipment located in a machinery room  

When a machinery room is chosen for the location of the refrigerating equipment it shall be located in accordance with local 
and national regulations. The following requirements (according to EN 378-3:2016) can be used for the assessment. 

 

A risk analysis based on the safety concept for the refrigerating system (as determined by the manufacturer and 
including the charge and safety classification of the refrigerant used) shall be conducted to determine whether it is 
necessary to place the refrigerating system in a separate refrigeration machinery room. 

 

Machinery rooms should not be used as occupied spaces. The building owner or user shall ensure that access is 
permitted only by qualified and trained personnel doing the necessary maintenance to the machinery room or 
general plant. 

 

Machinery rooms shall not be used for storage with the exception of tools, spare parts and compressor oil for the 
installed  equipment.  Any  refrigerants,  or  flammable  or  toxic  materials  shall  be  stored  as  required  by  national 
regulations.  

 

Open (naked) flames shall not be permitted in machinery rooms, except for welding, brazing or similar activity and 
then only provided the refrigerant concentration is monitored and adequate ventilation is ensured. Such open 
flames shall not be left unattended. 

 

A remote switching (emergency type) for stopping the refrigerating system shall be provided outside the room (near 
the door). A similar acting switch shall be located at a suitable location inside the room. 

 

All piping and ducting passing throught floors, ceiling and walls of machinery room shall be sealed. 

 

Hot surfaces shall not exceed a temperature of 80 % of the auto-ignition temperature (in °C) or 100 K less than the 
auto-ignition temperature of the refrigerant, whichever is higher.  

Refrigerant  Auto ignition temperature  Maximum surface temperature 
R1234ze 

368 °C 

268 °C 

 

Machinery rooms shall have doors opening outward and sufficient in number to ensure freedom for persons to 
escape in an emergency; the doors shall be tight fitting, self-closing and so designed that they can be opened from 
inside (antipanic system).  

 

Special machinery rooms where the refrigerant charge is above the practical limit for the volume of the room shall 
have a door that either opens directly to the outside air or through a dedicated vestibule equipped with self-closing, 
tight-fitting doors. 

 

The ventilation of machinery rooms shall be sufficient both for normal operating conditions and emergencies.  

 

Ventilation for normal operating conditions shall be in accordance with national regulations. 

 

The emergency mechanical ventilation system shall be activated by a detector(s), located in the machinery room.  

o

 

This ventilation system shall be: 

 

independent of any other ventilation system on the site. 

 

provided with two independent emergency controls one located outside the machinery room, and 
the other inside. 

o

 

The emergency exhaust ventilation fan shall:  

 

Be either in the air flow with the motor outside the airflow, or rated for hazardous areas (according 
to the assessment).  

 

Be located to avoid pressurization of the exhaust ductwork in the machinery room. 

 

not cause sparks to occur if it contacts the duct material. 

o

 

Airflow of the emergency mechanical ventilation shall be at least 

𝑉  = 0,014 × 𝑚

2

3

 

where  

is the air flow rate in m

3

/s;  

m  

is  the  mass  of  refrigerant  charge,  in  kg,  in  the  refrigerating  system  with  the  largest  charge, 
any part of which is located in the machinery room;  

0,014   is a conversion factor.  

o

 

Mechanical ventilation shall be operated continuously or shall be switched on by the detector. 
 

 

Detector shall automatically activate an alarm, start mechanical ventilation and stop the system when it triggers. 

 

The location of detectors shall be chosen in relation to the refrigerant and they shall be located where the refrigerant 
from the leak will concentrate.  

Содержание EWWD VZ

Страница 1: ...ion in English REV 02 Date December 2018 Supersedes D EIMWC003H02 18_01EN WATER COOLED WATER CHILLERS WITH VARIABLE SPEED COMPRESSOR EWWD VZ EWWH VZ Installation maintenance and operating manual D EIM...

Страница 2: ...or shut off valves 19 2 15 Electrical connections 19 2 16 Phase imbalance 19 2 17 Control circuit 20 3 OPERATION 20 3 1 Operator s responsibilities 20 3 2 Unit description 21 3 3 Cooling cycle descrip...

Страница 3: ...applied to the unit 4 Figure 2 Description of the labels applied to the electric panel 6 Figure 3 Lifting instructions 11 Figure 4 Unit positioning 12 Figure 5 Condenser control scheme with cooling to...

Страница 4: ...D EIMWC003H02 18_02EN 4 34 Figure 1 Description of the labels applied to the unit Single circuit unit...

Страница 5: ...R solenoid valve circ 1 1 8 VR 5 Evaporator entering water temperature sensor 17 High pressure switch 6 Air purge 18 Discharge temperature sensor 7 Water drain 19 Oil Pressure Transducer 8 Liquid line...

Страница 6: ...unit Identification of labels 1 Manufacturer s logo 8 Lifting instructions 2 Electricity warning 9 Refrigerant 3 Shutoff valve position 10 W012 Symbol 4 Wire tightness check 11 Attention Closed Valve...

Страница 7: ...e refrigerant leaks 13 disable the unit from the mains using the main switch before opening the control panel 14 check that the unit has been grounded correctly before starting it 15 install the machi...

Страница 8: ...e screw compressor and adjustment inverters are designed and constructed to cool and or heat buildings or industrial processes Daikin technicians specifically trained for this purpose must start the f...

Страница 9: ...azing or similar activity and then only provided the refrigerant concentration is monitored and adequate ventilation is ensured Such open flames shall not be left unattended A remote switching emergen...

Страница 10: ...0 303 kg m3 0 07575 kg m3 16500 ppm All electrical equipment not only the refrigerating system shall be selected to be suitable for use in the zones identified in the risk assessment Electrical equipm...

Страница 11: ...n pads optional are shipped separately Make sure these items if required are delivered with the unit Use extreme caution when handling the unit to prevent damage to the control panel and the refrigera...

Страница 12: ...prevent refrigerant accumulation inside that can deprive air of the right oxygen content that can cause asphyxiation In this regard we recommend the application of harmonized standard EN378 3 Safety a...

Страница 13: ...freezing The flow switch must not be used as a machine control system The absence of the flow switch on the evaporator water connection voids the warranty for frost damage The evaporator and condenser...

Страница 14: ...f untreated water can result in corrosion erosion mud fouling and formation of algae Daikin Applied Europe is not liable for equipment damage or malfunction due to a lack of a water treatment or water...

Страница 15: ...and high condenser inlet water temperature may be inhibited Glycol must be used for all applications with the evaporator outlet fluid below 4 C The maximum permissible water temperature in the evapor...

Страница 16: ...C Ref 2c standard unit opt 174 Low Brine Limit for Propylene Glycol ELWT 8 C Ref 3 standard unit opt 111 High temperatures kit Ref 4a standard unit opt 08 Brine opt 111 high temperature kit Limit for...

Страница 17: ...5 lt kW Process 6 6 lt kW 5 0 lt kW Variable capacity 6 6 lt kW 5 0 lt kW Calculation example Cooling capacity at 100 670 kW Minimum system volume for conditioning 670 x 3 3 2211 lt Minimum system vol...

Страница 18: ...re should not be less than 20 C at full water tower flow rate If the water temperature must be lower even the water flow must be reduced proportionately To modulate the water flow to the condenser ins...

Страница 19: ...onsible for connecting the safety valve to the purge pipe and pipe dimensioning In this regard refer to the harmonized standard EN13136 to dimension the drain pipes to be connected to the safety valve...

Страница 20: ...tor becomes familiar with the equipment before operating the machine In addition to reading this manual the operator should study the operation manual and the wiring diagram supplied with the unit to...

Страница 21: ...ased to the condensation water which heats accordingly The condensed fluid at saturation temperature passes through the sub cooling section where it yields heat to further increase cycle efficiency Th...

Страница 22: ...control protects the compressor from any operating faults The oil filter must be replaced within the first 500 hours of compressor operations The electronic controller generates an alarm for high oil...

Страница 23: ...te that all units are also provided with the Control Manual Figure 7 Unit interface 3 3 8 Safeties for each refrigerant circuit High pressure pressure switch Motor cooling High compressor delivery tem...

Страница 24: ...thermistors the controller is able to constantly monitor winding temperature and stop the corresponding compressor in the event that the temperature exceeds the safety value Repeated interventions of...

Страница 25: ...tem the heat transfer fluid should be checked for the possible presence of refrigerant After any repair work the safety devices for example refrigerant detectors and mechanical ventilation systems sho...

Страница 26: ...f compressors installed on the machine The valves are managed and controlled by the main electronic controller that optimizes the flow of refrigerant gas to the evaporator according to machine operati...

Страница 27: ...Typical single circuit cooling circuit Fig 7 Typical dual circuit cooling circuit Legend 1 Compressor 15 Oil injection valve 2 Delivery valve optional 16 Oil injection solenoid valve 3 Oil Condenser S...

Страница 28: ...0 5 and 4 C d The difference between condensing temperature and condenser outlet water temperature is between 1 and 3 C 5 Make sure the indicator on the liquid tube is full If one of these parameters...

Страница 29: ...ed Europe Spa cannot be held liable for damage caused by untreated or improperly treated water 4 5 2 Seasonal start up Annual start up is a good time to assess motor winding ground resistance A semi a...

Страница 30: ...ntative technical staff a Oil Analysis have to be performed each year or every 5000 hours of operation whichever shall first occur b Change the oil filter if p 2 bar c Check water temperature entering...

Страница 31: ...operable Water system operated and flow balanced to meet unit design requirements Electrical Power leads connected to unit main terminal block Power leads have been checked for proper electrical phasi...

Страница 32: ...g instructions Any refrigerant charge for each circuit 1 2 3 added during commissioning the total refrigerant charge 1 2 3 calculate the greenhouse gas emission with the following formula 1000 Use the...

Страница 33: ...rdance with local laws regarding disposal and if in scope with the national laws implementing the Directive 2012 19 EU RAEE Batteries and electrical components must be sent to specific waste collectio...

Страница 34: ...contained herein are liable to change without notice Refer to the data communicated at the time of the order Daikin Applied Europe S p A cannot be held liable for direct or indirect damage in the bro...

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