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D-EIMWC003H02-18_02EN - 20/34 
 
 
 

I.e. the three phases measure 383, 386 and 392 volts respectively, the average is: 
 
383+386+392 = 387 V

 

           3 
the percentage of imbalance is thus 
 
(392-387) x 100 = 1,29%  less than the maximum admitted (2%) 
         387  
 

 

Before  any  maintenance  and/or  electrical  connection  to  the  compressor  inverter,  make  sure  the 
system is turned off and the unit main switch open. 
After turning off the main switch, wait at least 20 minutes for the inverter condensers to completely 
discharge. Do not perform any maintenance and/or electrical connection in this period of time.  

 

2.17  Control circuit  

The

 

unit control circuit is powered at 230 Vac. 

The controller ON/OFF switch (Q0) must be rotated to the OFF position whenever machine operations are not required. 
Water flow switch interlock terminals are included in the controller. See the wiring diagram for the correct connections on the 
field. 
The  purpose  of  the  water  flow  switch  interlock  is  to  prevent  the  compressor  from  running  for  enough  time  to  let  the  two 
evaporator  and condenser  water  pumps  to  operate and  ensure  the correct  water  flow.  The  flow  switch  can be supplied  on 
request  from  Daikin  Applied  Europe  and  in  any  case  must  be  compulsorily  installed  on  the  machine.  For  better  protection 
against freezing, connecting the evaporator flow switch, contactor clean contact or pump circuit breaker in series. 
It is best to leave pump control to the microprocessor for better system management. 
If an external system independently manages pump start, follow this logic. 
Evaporator water inlet 

 

turn on the pump 2 minutes before enabling the machine 

 

turn off the pump 5 minutes after disabling the machine 

Condenser water pumps: 

 

turn the pump on 30 seconds before enabling the machine 

 

turn the pump off 1 minute after the last compressor is turned off. 

With the machine off, the condenser pump must always be turned off. 
 

Testing the control circuit  

Each  unit  is  factory  tested.  Both  the  control  and  power  circuits  undergo  a  careful  functional  test  before  the  machine  is 
shipped. 
 

OPERATION 

3.1 

Operator’s responsibilities 

It is important that the operator becomes familiar with the equipment before operating the machine.  
In addition to reading this manual, the operator should study the operation manual and the wiring diagram supplied with the 
unit to understand commissioning, operation and the shutdown sequence as well as the shutdown mode and safeties.  

During  initial  machine  start-up,  the  Daikin  technician  is  available  to  answer  any  questions  and  instruct  on  proper 
operating procedures

The  operator  should  keep  an  operating  data  log  for  each  specific  machine.  Furthermore,  an  additional  maintenance  log 
should be kept for periodic maintenance and service. 
This  Daikin  unit  represents  a  substantial  investment  and  deserves  the  attention  and  care  to  keep  this  equipment  in  good 
working  order.  If  the  operator  observes  abnormal  or  unusual  operating  conditions,  calling  Daikin  technical  service  is 
recommended. 
In any case, it is essential to follow the instructions below during operation and maintenance: 
- Do not allow unauthorized and/or unskilled personnel to access the unit. 
- It is forbidden to access the electrical components without having opened the unit main switch and switched off the power 
supply. 
-  It  is  forbidden  to  access  the  electrical  components  without  using  an  insulating  platform.  Do  not  access  electrical 
components if water and/or moisture are present. 
-  Ensure  that  all  operations  on  the  refrigerant  circuit  and  on  components  under  pressure  are  exclusively  carried  out  by 
qualified personnel. 
- Compressors must be replaced and lubricant oil filled by qualified personnel. 
- Sharp edges can cause injuries. Avoid direct contact. 
- Do not introduce solid objects into the water pipes while the unit is connected to the system. 
- A mechanical filter must be fitted to the water pipe connected to the heat exchanger inlet. 
- The unit is equipped with high-pressure safety pressure switches on each compressor, which stop it when triggered when 
the pressure exceeds the set value. If triggered, reset the pressure switches by pressing the blue button and then the alarm 
on the microprocessor. 
- It is absolutely forbidden to remove any protection system covering moving parts. 
 
In  case  of  sudden  stop  of  the  unit,  follow  the  instructions  on  the  Control  Panel  Operating  Manual  which  is  part  of  the  on-
board documentation delivered to the end user. 

Содержание EWWD VZ

Страница 1: ...ion in English REV 02 Date December 2018 Supersedes D EIMWC003H02 18_01EN WATER COOLED WATER CHILLERS WITH VARIABLE SPEED COMPRESSOR EWWD VZ EWWH VZ Installation maintenance and operating manual D EIM...

Страница 2: ...or shut off valves 19 2 15 Electrical connections 19 2 16 Phase imbalance 19 2 17 Control circuit 20 3 OPERATION 20 3 1 Operator s responsibilities 20 3 2 Unit description 21 3 3 Cooling cycle descrip...

Страница 3: ...applied to the unit 4 Figure 2 Description of the labels applied to the electric panel 6 Figure 3 Lifting instructions 11 Figure 4 Unit positioning 12 Figure 5 Condenser control scheme with cooling to...

Страница 4: ...D EIMWC003H02 18_02EN 4 34 Figure 1 Description of the labels applied to the unit Single circuit unit...

Страница 5: ...R solenoid valve circ 1 1 8 VR 5 Evaporator entering water temperature sensor 17 High pressure switch 6 Air purge 18 Discharge temperature sensor 7 Water drain 19 Oil Pressure Transducer 8 Liquid line...

Страница 6: ...unit Identification of labels 1 Manufacturer s logo 8 Lifting instructions 2 Electricity warning 9 Refrigerant 3 Shutoff valve position 10 W012 Symbol 4 Wire tightness check 11 Attention Closed Valve...

Страница 7: ...e refrigerant leaks 13 disable the unit from the mains using the main switch before opening the control panel 14 check that the unit has been grounded correctly before starting it 15 install the machi...

Страница 8: ...e screw compressor and adjustment inverters are designed and constructed to cool and or heat buildings or industrial processes Daikin technicians specifically trained for this purpose must start the f...

Страница 9: ...azing or similar activity and then only provided the refrigerant concentration is monitored and adequate ventilation is ensured Such open flames shall not be left unattended A remote switching emergen...

Страница 10: ...0 303 kg m3 0 07575 kg m3 16500 ppm All electrical equipment not only the refrigerating system shall be selected to be suitable for use in the zones identified in the risk assessment Electrical equipm...

Страница 11: ...n pads optional are shipped separately Make sure these items if required are delivered with the unit Use extreme caution when handling the unit to prevent damage to the control panel and the refrigera...

Страница 12: ...prevent refrigerant accumulation inside that can deprive air of the right oxygen content that can cause asphyxiation In this regard we recommend the application of harmonized standard EN378 3 Safety a...

Страница 13: ...freezing The flow switch must not be used as a machine control system The absence of the flow switch on the evaporator water connection voids the warranty for frost damage The evaporator and condenser...

Страница 14: ...f untreated water can result in corrosion erosion mud fouling and formation of algae Daikin Applied Europe is not liable for equipment damage or malfunction due to a lack of a water treatment or water...

Страница 15: ...and high condenser inlet water temperature may be inhibited Glycol must be used for all applications with the evaporator outlet fluid below 4 C The maximum permissible water temperature in the evapor...

Страница 16: ...C Ref 2c standard unit opt 174 Low Brine Limit for Propylene Glycol ELWT 8 C Ref 3 standard unit opt 111 High temperatures kit Ref 4a standard unit opt 08 Brine opt 111 high temperature kit Limit for...

Страница 17: ...5 lt kW Process 6 6 lt kW 5 0 lt kW Variable capacity 6 6 lt kW 5 0 lt kW Calculation example Cooling capacity at 100 670 kW Minimum system volume for conditioning 670 x 3 3 2211 lt Minimum system vol...

Страница 18: ...re should not be less than 20 C at full water tower flow rate If the water temperature must be lower even the water flow must be reduced proportionately To modulate the water flow to the condenser ins...

Страница 19: ...onsible for connecting the safety valve to the purge pipe and pipe dimensioning In this regard refer to the harmonized standard EN13136 to dimension the drain pipes to be connected to the safety valve...

Страница 20: ...tor becomes familiar with the equipment before operating the machine In addition to reading this manual the operator should study the operation manual and the wiring diagram supplied with the unit to...

Страница 21: ...ased to the condensation water which heats accordingly The condensed fluid at saturation temperature passes through the sub cooling section where it yields heat to further increase cycle efficiency Th...

Страница 22: ...control protects the compressor from any operating faults The oil filter must be replaced within the first 500 hours of compressor operations The electronic controller generates an alarm for high oil...

Страница 23: ...te that all units are also provided with the Control Manual Figure 7 Unit interface 3 3 8 Safeties for each refrigerant circuit High pressure pressure switch Motor cooling High compressor delivery tem...

Страница 24: ...thermistors the controller is able to constantly monitor winding temperature and stop the corresponding compressor in the event that the temperature exceeds the safety value Repeated interventions of...

Страница 25: ...tem the heat transfer fluid should be checked for the possible presence of refrigerant After any repair work the safety devices for example refrigerant detectors and mechanical ventilation systems sho...

Страница 26: ...f compressors installed on the machine The valves are managed and controlled by the main electronic controller that optimizes the flow of refrigerant gas to the evaporator according to machine operati...

Страница 27: ...Typical single circuit cooling circuit Fig 7 Typical dual circuit cooling circuit Legend 1 Compressor 15 Oil injection valve 2 Delivery valve optional 16 Oil injection solenoid valve 3 Oil Condenser S...

Страница 28: ...0 5 and 4 C d The difference between condensing temperature and condenser outlet water temperature is between 1 and 3 C 5 Make sure the indicator on the liquid tube is full If one of these parameters...

Страница 29: ...ed Europe Spa cannot be held liable for damage caused by untreated or improperly treated water 4 5 2 Seasonal start up Annual start up is a good time to assess motor winding ground resistance A semi a...

Страница 30: ...ntative technical staff a Oil Analysis have to be performed each year or every 5000 hours of operation whichever shall first occur b Change the oil filter if p 2 bar c Check water temperature entering...

Страница 31: ...operable Water system operated and flow balanced to meet unit design requirements Electrical Power leads connected to unit main terminal block Power leads have been checked for proper electrical phasi...

Страница 32: ...g instructions Any refrigerant charge for each circuit 1 2 3 added during commissioning the total refrigerant charge 1 2 3 calculate the greenhouse gas emission with the following formula 1000 Use the...

Страница 33: ...rdance with local laws regarding disposal and if in scope with the national laws implementing the Directive 2012 19 EU RAEE Batteries and electrical components must be sent to specific waste collectio...

Страница 34: ...contained herein are liable to change without notice Refer to the data communicated at the time of the order Daikin Applied Europe S p A cannot be held liable for direct or indirect damage in the bro...

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