Test Operation
ESIE09-08A
80
Test Operation
1.2
Air Tight Test and Vacuum Drying
Air tight test: Make sure to use nitrogen gas.
Do this before powering the unit. (If the power has been turned on before the vacuuming has
been done, first setting 2-21 must be used. See “Setting of Vacuuming Mode” on page 124.)
Setup:
The leak test must satisfy specification EN 378-2.
1. Vacuum leak test
Evacuate the system from the liquid and gas piping to –100.7 kPa (5 Torr).
Once reached, turn off the vacuum pump and check that the pressure does not rise for at least
1 minute.
Should the pressure rise, the system may either contain moisture (see vacuum drying below)
or have leaks.
2. Pressure leak test
Break the vacuum by pressurizing with nitrogen gas to a minimum gauge pressure of 0.2 MPa
(2 bar).
Never set the gauge pressure higher than the maximum operation pressure of the unit, i.e.
4.0 MPa (40 bar).
Test for leaks by applying a bubble test solution to all piping connections.
Make sure to use a recommended bubble test solution from your wholesaler.
Do not use soap water, which may cause cracking of flare nuts (soap water may contain salt,
which absorbs moisture that will freeze when the piping gets cold), and/or lead to corrosion of
flared joints (soap water may contain ammonia which causes a corrosive effect between the
brass flare nut and the copper flare).
3. Discharge all nitrogen gas.
Pressurize the liquid and gas pipes to 4.0 MPa (40 bar) (do not pressurize more than 4.0 MPa (40
bar)). If the pressure does not drop within 24 hours, the system passes the test. If the pressure drops,
check where the nitrogen leaks from.
Vacuum drying: Use a vacuum pump which can evacuate to –100.7 kPa (5 Torr, –755 mm Hg).
Connect the vacuum pump to both service port of the gas stop valve and the liquid stop valve to
increase efficiency.
1. Evacuate the system from the liquid and gas pipes by using a vacuum pump for more than 2 hours
and bring the system to –100.7 kPa. After keeping the system under that condition for more than 1
hour, check if the vacuum gauge rises or not. If it rises, the system may either contain moisture
inside or have leaks.
2. Following should be executed if there is a possibility of moisture remaining inside the pipe (if
piping work is carried out during the raining season or over a long period of time, rainwater may
1
Pressure reducing valve
2
Nitrogen
3
Siphon system
4
Vacuum pomp
5
Valve A
6
Gas line stop valve
7
Liquid line stop valve
8
Stop valve service port
9
Charge hose
1
2
4
9
R-410A
6
7
8
3
5
Содержание ALTHERMA HT EKBUHAA6 V3
Страница 2: ......
Страница 7: ...ESIE09 08A Table of Contents v 1 3 Service Tools 283 Index i Drawings Flow Charts iii ...
Страница 13: ...ESIE09 08A General Information 1 Part 1 General Information 1 Model Names of Indoor Outdoor Units Tanks 2 ...
Страница 16: ...Model Names of Indoor Outdoor Units Tanks ESIE09 08A 4 General Information ...
Страница 17: ...ESIE09 08A Specifications 5 Part 2 Specifications 1 Specifications 6 1 1 Outdoor Units 6 1 2 Indoor Unit 8 ...
Страница 28: ...Refrigerant Circuit ESIE09 08A 16 Refrigerant Circuit EKHBRD 011 014 016 AB AC V1 Y1 ...
Страница 38: ...Functional Parts Layout ESIE09 08A 26 Refrigerant Circuit 2 6 EKHTSU 200 260 A AB AC Front view Tank sensor ...
Страница 40: ...Functional Parts Layout ESIE09 08A 28 Refrigerant Circuit ...
Страница 63: ...ESIE09 08A PCB Layout for EKHBRD 011 014 016 AA AB AC V1 Y1 Refrigerant Circuit 51 ...
Страница 64: ...PCB Layout for EKHBRD 011 014 016 AA AB AC V1 Y1 ESIE09 08A 52 Refrigerant Circuit ...
Страница 125: ...ESIE09 08A Field Setting Test Operation 113 ...
Страница 232: ...Troubleshooting by Indication on the Remote Controller ESIE09 08A 222 Troubleshooting ...
Страница 237: ...ESIE09 08A Piping Diagrams Appendix 227 EKHBRD 011 014 016 AB AC V1 Y1 ...
Страница 250: ...Wiring Diagrams ESIE09 08A 240 Appendix EKHBRD 011 014 016 AB AC V1 ...
Страница 251: ...ESIE09 08A Wiring Diagrams Appendix 241 ...
Страница 256: ...Wiring Diagrams ESIE09 08A 246 Appendix EKHBRD 011 014 016 AB AC Y1 ...
Страница 257: ...ESIE09 08A Wiring Diagrams Appendix 247 ...
Страница 260: ...Wiring Diagrams ESIE09 08A 250 Appendix ...
Страница 266: ...Method of Replacing the Inverter s Power Transistors Modules ESIE09 08A 256 Appendix Inverter PC board C C W U V ...
Страница 288: ...3 Way Valve ESIE09 08A 278 Appendix ...