S0702190K
Page 5
Hydraulic System Troubleshooting, Testing and
Adjustment
HYDRAULIC SCHEMATIC
The hydraulic schematic(s) is available in the "Hydraulic and Electrical Schematic Shop Manual." This
manual is a collection of diagrams and schematics for a number of models.
GENERAL NOTES
When referring to the schematic, refer to the following items:
•
As shown in the schematic, the main pump assembly is driven by the engine. Mechanical
energy is converted to hydraulic power, generating the required hydraulic flow which drives the
system. Two main pumps (a right side pump and a left side pump) make up the main pump
assembly.
•
Hydraulic output from the right side pump is transmitted to the right side of the control valve.
Output from the left side pump is transmitted to the valve spools on the left side of the control
valve. Hydraulic output from the pilot pump is used to control the pump and to operate pilot and
solenoid valves.
•
The right half of the hydraulic control valve, supplied by the right pump in the pump assembly,
operates valve spools for right travel, swing, boom up and arm functions. The amount of oil flow
to the actuators at the output end of each of those circuits is regulated through the movement of
each individual valve spool.
•
The left half of the hydraulic control valve, fed by the left pump in the pump assembly, has
control spools for left travel, bucket, boom and arm operation.
•
Two-stage operation is a feature of boom and arm function. All of these circuits can be operated
using the output of only one half of the hydraulic pump assembly (one pump or the other), or –
since both halves of the control valve have a spool and available circuit for these functions – the
output of both pumps can be combined, allowing higher speed operation. Boom up, arm crowd
and dumping functions can operate in any one of the two available power modes – the standard
or general duty mode, the high speed/rapid cycling mode.
•
Whenever the right travel or left travel control spools are shifted, output from the main pump
assembly flows through the center joint to one or both of the axial piston motors driving the side
frame crawler tracks. A pilot valve connected to the swash plate of each travel motor changes
motor capacity (and output) in direct proportion to the position of the travel switch selected by
the operator.
•
The hydraulic reservoir return line and the pilot circuit both have 10 micron full flow filters. The
disposable elements in these two canister-type filters trap and remove impurities from the oil in
the system. An 80 mesh, 177 micron reservoir intake strainer also helps maintain system
cleanliness and should be cleaned each time hydraulic fluid is drained and replaced. An oil
cooler in the hydraulic system helps maintain the operating temperature of the system at
approximately 50°C (122°F).
•
The arm cylinder operating circuit includes anti-vacuum valves which protect the hydraulic
system from vacuum that could result from external shocks or other unusual conditions. Boom,
Arm, and Bucket cylinder circuit are also protected by overload relief valves. Whenever high
pressure is generated as a result of a shock or overload, excess pressure is dumped to the
reservoir return circuit through the relief valve.
•
A selection valve in the travel circuit can be used to provide constant high torque/low speed
travel, or variable speed/variable torque output for travel. To prevent sliding during simultaneous
travel and boom/arm/bucket operation, select the high torque/low speed travel position.
Содержание Solar 470LC-V
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Страница 46: ...S0102000 Page 38 Track Excavator Safety...
Страница 47: ...1SPECIFICATIONS...
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Страница 54: ...S0202090K Page 6 Specifications for Solar 470LC V...
Страница 70: ...S0202090K Page 22 Specifications for Solar 470LC V...
Страница 71: ...1GENERAL MAINTENANCE...
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Страница 86: ...S0302000 Page 14 General Maintenance Procedures Return to Master Table of Contents...
Страница 99: ...1UPPER STRUCTURE...
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Страница 102: ...S0402040K Page 2 Cab TABLE OF CONTENTS Removal 3 Installation 6...
Страница 110: ...S0403050K Page 2 Counterweight Return to Master Table of Contents TABLE OF CONTENTS General 3 Removal 5 Installation 7...
Страница 116: ...S0403050K Page 8 Counterweight Return to Master Table of Contents...
Страница 120: ...S0405120K Page 4 Fuel Tank PARTS LIST 3 7 5 6 4 23 10 9 8 19 14 35 35 33 33 20 12 11 13 26 16 1 FRONT ASS1180L Figure 1...
Страница 140: ...S0407000 Page 6 Swing Bearing...
Страница 155: ...S0408060 Page 15 Swing Reduction Gearbox...
Страница 163: ...1LOWER STRUCTURE AND CHASSIS...
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Страница 188: ...S0505120 Page 24 Track Assembly Return to Master Table of Contents 7 Tighten plug 1 Figure 49 Figure 49...
Страница 190: ...S0505120 Page 26 Track Assembly Return to Master Table of Contents...
Страница 191: ...1ENGINE AND DRIVE TRAIN...
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Страница 203: ...S0605060K Page 11 Air Conditioner Face and Defroster ARS1300L Figure 12...
Страница 218: ...S0605060K Page 26 Air Conditioner...
Страница 227: ...1HYDRAULICS...
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Страница 258: ...S0702190K Page 30 Hydraulic System Troubleshooting Testing and Adjustment...
Страница 260: ...S0703010K Page 2 Accumulator TABLE OF CONTENTS General Description 3 Specifications 4...
Страница 264: ...S0703010K Page 6 Accumulator...
Страница 272: ...S0704090K Page 8 Center Joint Swivel...
Страница 281: ...S0705000 Page 9 Cylinders...
Страница 284: ...S0705000 Page 12 Cylinders P S Power Steering O R Out Rigger MODEL CYLINDER A 0 1 B C D MODEL CYLINDER...
Страница 285: ...S0705000 Page 13 Cylinders...
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Страница 294: ...S0705000 Page 22 Cylinders SLIPPER SEAL JIG ARS4770L A 2 A A 14 B B 40 5 R 1 0 R1 1 0 Figure 10...
Страница 297: ...S0705000 Page 25 Cylinders...
Страница 298: ...S0705000 Page 26 Cylinders SLIPPER SEAL STRAIGHTENING JIG ARS4780L 2 R1 50 25 100 A 15 A 2 5 R 2 C 1 Figure 11...
Страница 306: ...S0705000 Page 34 Cylinders 17 Force out pin bushing 1 from body of cylinder Figure 28...
Страница 310: ...S0705000 Page 38 Cylinders...
Страница 317: ...S0707260 Page 7 Swing Motor...
Страница 321: ...S0707260 Page 11 Swing Motor SPECIAL TOOLS Figure 5...
Страница 338: ...S0707260 Page 28 Swing Motor...
Страница 350: ...S0707365 Page 12 Travel Motor With Gearbox A6V160HD PARTS LIST Travel Motor Figure 12 HTS6331...
Страница 352: ...S0707365 Page 14 Travel Motor With Gearbox A6V160HD Travel Motor Rotary Group Figure 13 HTS6321...
Страница 354: ...S0707365 Page 16 Travel Motor With Gearbox A6V160HD Travel Motor Control HTS6331 Figure 14...
Страница 356: ...S0707365 Page 18 Travel Motor With Gearbox A6V160HD Travel Motor Speed Reduction Gearbox Assembly 3033 Figure 15...
Страница 361: ...S0707365 Page 23 Travel Motor With Gearbox A6V160HD TRAVEL MOTOR DISASSEMBLY SECTIONAL VIEW HTS063S Figure 16...
Страница 383: ...S0707365 Page 45 Travel Motor With Gearbox A6V160HD 29 Remove gasket Figure 91 Figure 91 3061...
Страница 401: ...S0708325K Page 3 Main Pump Rexroth...
Страница 402: ...S0708325K Page 4 Main Pump Rexroth SECTIONAL VIEW A8VO200LA1KH1 63 ASS0010L Figure 1...
Страница 403: ...S0708325K Page 5 Main Pump Rexroth ASS0020L Figure 2...
Страница 413: ...S0708325K Page 15 Main Pump Rexroth 2 Sealing surface of housing 2 Figure 27 2 ASS0270L Figure 28...
Страница 414: ...S0708325K Page 16 Main Pump Rexroth REMOVE THE CONTROL HOUSING ASS0280L Figure 29...
Страница 439: ...S0708325K Page 41 Main Pump Rexroth 4 Gear tooth marks must align with each other ASS0860L Figure 87...
Страница 447: ...S0708325K Page 49 Main Pump Rexroth 5 Install seal and controller ASS1040L Figure 105 ASS1050L Figure 106...
Страница 450: ...S0708325K Page 52 Main Pump Rexroth INSTALLATION OF COVER AUXILIARY DRIVE ASS1100L Figure 111...
Страница 454: ...S0708325K Page 56 Main Pump Rexroth...
Страница 459: ...S0709402K Page 5 Control Valve Kayaba Model KVMG 400 DA...
Страница 461: ...S0709402K Page 7 Control Valve Kayaba Model KVMG 400 DA Figure 1...
Страница 463: ...S0709402K Page 9 Control Valve Kayaba Model KVMG 400 DA Figure 2...
Страница 465: ...S0709402K Page 11 Control Valve Kayaba Model KVMG 400 DA Figure 3...
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Страница 477: ...S0709402K Page 23 Control Valve Kayaba Model KVMG 400 DA Figure 13...
Страница 483: ...S0709402K Page 29 Control Valve Kayaba Model KVMG 400 DA PARTS LIST Figure 30...
Страница 484: ...S0709402K Page 30 Control Valve Kayaba Model KVMG 400 DA Figure 31...
Страница 485: ...S0709402K Page 31 Control Valve Kayaba Model KVMG 400 DA Figure 32...
Страница 509: ...S0709402K Page 55 Control Valve Kayaba Model KVMG 400 DA Figure 57 S N 1051 and Up...
Страница 512: ...S0709402K Page 58 Control Valve Kayaba Model KVMG 400 DA...
Страница 558: ...S0792170K Page 2 Hydraulic Schematic S470LC V TABLE OF CONTENTS General Description 3 Solar 470LC V 4...
Страница 560: ...S0792170K Page 4 Hydraulic Schematic S470LC V SOLAR 470LC V Figure 2...
Страница 561: ...S0792170K Page 5 Hydraulic Schematic S470LC V...
Страница 562: ...S0792170K Page 6 Hydraulic Schematic S470LC V...
Страница 563: ...1ELECTRICAL SYSTEM...
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Страница 618: ...S0802220K Page 54 Electrical System...
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Страница 642: ...S0892170K Page 2 Electrical Schematic S470LC V TABLE OF CONTENTS General Description 3 Solar 470LC V 4...
Страница 644: ...S0892170K Page 4 Electrical Schematic S470LC V SOLAR 470LC V Figure 2...
Страница 646: ...S0892170K Page 6 Electrical Schematic S470LC V...
Страница 647: ...1ATTACHMENTS...
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Страница 663: ...S0904005K Page 7 Bucket 5 Roll the new O ring 1 Figure 9 into the O ring groove ARO1392L 1 Figure 9...
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