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Page 4
General Maintenance Procedures
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HYDRAULIC SYSTEM - GENERAL PRECAUTIONS
Always maintain oil level in th e s ystem a t r ecommended l evels. Assemblies th at o perate u nder heavy
loads, at high speed, with extremely precise dimensional tolerances between moving parts – pistons and
cylinders, or shoes and swash plates, for example – can be severely damaged if oil supply runs dry.
Assemblies ca n be r un d ry and dam aged s everely in a v ery sh ort tim e whe n pi ping o r h oses ar e
disconnected to repair leaks and/or replace damaged components. Hoses that are inadvertently switched
during disassembly (inlet for outlet and vice versa), air introduced into the system or assemblies that are
low on oil due to neglect or careless maintenance, could all produce sufficient fluid loss to cause damage.
When starting the engine (particularly after long layoff or storage intervals), make sure that all hydraulic
controls and operating circuits are in neutral, or “OFF.” That will prevent pumps or other components that
may be temporarily oil-starved from being run under a load.
Replacement of any hydraulic s ystem co mponent could r equire th orough cl eaning, flu shing, and some
amount of pre-filling with fresh, clean oil if the protective seal on replacement parts has obviously been
broken o r i f s eal in tegrity ma y ha ve b een co mpromised. Whe n pr otective se als ar e r emoved prior t o
installation a nd r eassembly, in spect al l r eplacement par ts ca refully, b efore the y a re in stalled. If th e
replacement part is bone dry (with no trace of factory pre-lube) or has been contaminated by dirt or by
questionable oils, flushing and pre-filling with clean hydraulic fluid is recommended.
Vibration, irregular or difficult movement or unusual noise from any part of the hydraulic system could be
an indication of air in the system (as well as many other types of problems). As a general precaution (and
to help minimize the r isk of potential long-term damage), allow the e ngine to r un at no-load idle speed
immediately after initial start-up. Hydraulic fluid will circulate, releasing any air that may have been trapped
in the system before load demands are imposed.
A daily walk-around pre-start equipment safety inspection, including a qui ck visual scan for any exterior
evidence of leaking hydraulic fluid, can help extend the service life of system components.
CAUTION!
Observe the following safety precautions:
1.
Use extra caution and adequate safety shielding when welding near fuel and oil tanks,
batteries, hydraulic piping lines or other fire hazards.
2.
Never weld when the engine is running. Battery cables must be disconnected before the
welding procedure is started.
3.
Never weld on a wet or damp surface. The presence of moisture causes hydrogen
embrittlement and structural weakening of the weld.
4.
If welding procedures are being performed near cylinder rods, operator’s cab window areas
or any other assemblies that could be damaged by weld spatters, use adequate shielding
protection in front of the assembly.
5.
During equipment setup, always attach ground cables directly to the area or component
being welded to prevent arcing through bearings, bushings, or spacers.
6.
Always use correct welding rods for the type of weld being performed and observe
recommended precautions and time constraints. AWS Class E7018 welding rods for low
alloy to medium carbon steel must be used within two hours after removal from a freshly
opened container. Class E11018G welding rods for T-1 and other higher strength steel must
be used within 1/2 hour.
Содержание Solar 200W-V
Страница 1: ...Shop Manual 2023 7139E Serial Number 0001 and Up March 2000 Solar 200W V...
Страница 3: ......
Страница 6: ...Return to Master Table of Contents 1SAFETY...
Страница 28: ...S0102020 Page 22 Wheel Excavator Safety Return to Master Table of Contents...
Страница 29: ...Return to Master Table of Contents 1SPECIFICATIONS...
Страница 30: ...Return to Master Table of Contents...
Страница 37: ...S0202040 Page 7 Specifications for Solar 200W V Return to Master Table of Contents...
Страница 57: ...Return to Master Table of Contents 1GENERAL MAINTENANCE...
Страница 58: ...Return to Master Table of Contents...
Страница 72: ...S0302000 Page 14 General Maintenance Procedures Return to Master Table of Contents...
Страница 85: ...Return to Master Table of Contents 1UPPER STRUCTURE...
Страница 86: ...Return to Master Table of Contents...