17
3-1.2 Air filter maintenance schedule
l. Clean air-filter every 6 months or 500 hours of operation.
2. lf necessary, exchange it.
3. Do not use detergent to clean air filter element.
NOTE:
Never start the engine without t he air filter. This can cause erious damage to the engine if
foreign objects enter the intake system. Always change the air filter on time.
3-1.3 Fuel filter maintenance
l .The fuel filter should be cleaned often to keep the engine running at maximum performance.
2.The recommended time period for cleaning the fuel filter is 6 months or 500 hours of operation.
a. To do this, first drain the fule from the fuel tank.
b. Loosen the small screws on the fuel switch and remove the fuel filter form the port. Use diesel
fuel to clean the fuel filter. Also, remove the fuel injector and clean the carbon deposit around it. The
recommended time period for this is 3 months or 100 hours.
3-1.4 Cylinder head bolt tensions
The cylinder head bolts should be tightened to specifications please refer to the diesel engine
manual for specifications and the special tools reuired to do this.
3-1.5 Battery check
Make sure the battery acid is full. The engine uses a 12V battery. Due to numerous starting cycles,
the battery acid may be used up. Also, before filling, verify that the battery is not damaged in any
way. Add distilled water to the battery when filling. Perform checks on the battery once a month.
3-2 Storing for long periods of time
If your generator needs to be stored for long periods of time, the following preparations should be
made.
l. Start the diese} engine for 3 minutes then stop it.
2. When the engine is still hot, change the engine oil with new engine oil of the proper grade.
3. Pull the rubber plug out of the cylinder head cover and put 2CC of lubricating oil in
it, then cover the plughole up again.
4. For manual starting generator welders, press the decompression handle down and pull the recoil
handle 2 or 3 times. This pushes the intake out. (Do not start the engine).
5. For electric started generator, press the decompression handle down and crank the engine for
2-3 seconds. To do this, put the starter switch in the "Start" position. (Do not start the diesel engine)
6.Finally, pull the recoil starter until you feel resistance; this is when the piston is on the compres-
sion stroke where the intake and exhaust valves are closed. Having the intake and exhaust valves
closed will prevent rust, as moisture cannot get inside the combustion chamber.
7. Clean the engine and store it in a dry place.
4. TROUBLESHOOTING
4-1 Troubleshooting procedures
lf you are still having trouble, please contact with your nearest dealer or with our company directly
if necessary.
4-2 Questions and doubts
If you do not understand anything or have any questions, please feel free to contact your local
dealer or with our company directly. Below is a list of sorne information you should have ready
before contacting your local dealer or us.
1. Model of diesel engine generator and engine model number.
2. State of residency
3. Number of hours of operating equipment along with the problem that occurred.
4. A detailed condition and time when the problem occurred, in other words, climate and atmosphe-
re.
5. PART LISTINGS
Overall view of engine generator assembly
Number
Part Description
Quantity
1
Series diesl engine
1
2 Starter
Motor
1
3 Flywheel
generator
1
4 Bolt
2
5 Voltage
Regulator
1
6 Battery
Cable(red,black)
2
7 Battery 1
8 Oíl
level
sensor 1
9 Generator
1
10
Output panel assembly
1
11
Throttle
cable
8
12
Spring
washer
10
2
13
Capacitor
1
14
Bolt
2
15
Voltage Regulator Bracket
1
16
Bolt
2
Exploded view of frame assembly
Number
Part Description
Quantity
1
Left
frame
1
2 Right
frame
1
3 Board
connected
4
4
Output panel bracket
1
5 Back
board
1
6 Battery
tray
1
7 Axle
2
8 Handrail
1
9 Carrier
frame
1
10
Rubber
mount 4
11
Washer
10
8
12
Spring
washer
10
8
13
Nut
M10 8
14
Nut
M6 8
15
Spring
washer
6
8
16
Washer
6
8
17
U
bolt
4
18
Nylon
nut
M8
8
19
Nylon washer 8
9
20
Hexagon socket head cap screw 8
21
Hexagon socket head cap screw 1
22
Nylon
washer
6 1
23
Nylon nnut M6
1
24
Nylon nnut M6
1
25
Nylon washer 6
1
26
Hexagon socket head cap screw 1
27
Bolt
1
28
Washer
10
1
29
Spring
washer
10
1
30
Nut
M10
1
31
Hexagon socket head cap screw 1
32
Spring washer 6
1
33
Steel
tube
1
34
Nylon
nut
6
1
35
Bolt
4
37
Flat washer M6
4
37
Shock
absorber
4
38
Washer
6
4
39
Nut
M6
4
40
Rubber
cover
1
41
Decorative
cover
1
42
Rubber
absorber
1
43
Plate connecting engine and frame 1
44
Flat
washer
4
45
Split
pin
4
46
Wheel
4
47
Bolt
1
48
Magnet
bracket
1
49
Magnet
1
50
Magnet
cable
bolts
1
51
Throttle
cable
2
52
Bolt
2
Electric panel parts drawing
Number
Part Description
Quantity
1
Positive DC port
1
2 Negative
DC
port
1
3 Grounded
bolt 1
4 Bolt
2
5 Large
nut
1
6 Bolt
2
7 Bolt
2
8 3
Prong
socket 1
9
Current adjusting switch
1
10
Bolt
6
11
Electric
panel
bolt
6
12
Electric
panel
1
13
Starter
switch
1
14
Large
nut
6
15
Oil
alert
lamp
1
16
Hour
meter
1
17
Hour
meter
bolts
2
18
DC
fuse 1
19
Voltmeter
1
20
Nut
2
21
4 prong socket
1
22
Breaker
bracket
1
23
Nut
2
24
Breaker
1
25
Wiring
harness 1
26
Electrical
box
1
Generator head assembly