background image

17

3-1.2 Air filter maintenance schedule

l. Clean air-filter every 6 months or 500 hours of operation.
2. lf necessary, exchange it.
3. Do not use detergent to clean air filter element.

NOTE: 

Never start the engine without t he air filter. This can cause erious damage to the engine if 

foreign objects enter the intake system. Always change the air filter on time.

3-1.3 Fuel filter maintenance

l .The fuel filter should be cleaned often to keep the engine running at maximum performance.
2.The recommended time period for cleaning the fuel filter is 6 months or 500 hours of operation.
a. To do this, first drain the fule from the fuel tank.
b. Loosen the small screws on the fuel switch and remove the fuel filter form the port. Use diesel
fuel to clean the fuel filter. Also, remove the fuel injector and clean the carbon deposit around it. The 
recommended time period for this is 3 months or 100 hours.

3-1.4 Cylinder head bolt tensions

The cylinder head bolts should be tightened to specifications please refer to the diesel engine 
manual for specifications and the special tools reuired to do this.

3-1.5 Battery check

Make sure the battery acid is full. The engine uses a 12V battery. Due to numerous starting cycles, 
the battery acid may be used up. Also, before filling, verify that the battery is not damaged in any 
way. Add distilled water to the battery when filling. Perform checks on the battery once a month.

3-2 Storing for long periods of time

If your generator needs to be stored for long periods of time, the following preparations should be 

made.
l. Start the diese} engine for 3 minutes then stop it.
2. When the engine is still hot, change the engine oil with new engine oil of the proper grade.
3. Pull the rubber plug out of the cylinder head cover and put 2CC of lubricating oil in
it, then cover the plughole up again.
4. For manual starting generator welders, press the decompression handle down and pull the recoil 
handle 2 or 3 times. This pushes the intake out. (Do not start the engine).
5. For electric started generator, press the decompression handle down and crank the engine for 
2-3 seconds. To do this, put the starter switch in the "Start" position. (Do not start the diesel engine)
6.Finally, pull the recoil starter until you feel resistance; this is when the piston is on the compres-
sion stroke where the intake and exhaust valves are closed. Having the intake and exhaust valves 
closed will prevent rust, as moisture cannot get inside the combustion chamber.
7. Clean the engine and store it in a dry place.

4. TROUBLESHOOTING

4-1 Troubleshooting procedures

lf you are still having trouble, please contact with your nearest dealer or with our company directly
if necessary.

4-2 Questions and doubts

If you do not understand anything or have any questions, please feel free to contact your local

dealer or with our company directly. Below is a list of sorne information you should have ready
before contacting your local dealer or us.
1. Model of diesel engine generator and engine model number.
2. State of residency
3. Number of hours of operating equipment along with the problem that occurred.
4. A detailed condition and time when the problem occurred, in other words, climate and atmosphe-
re.

5. PART LISTINGS

Overall view of engine generator assembly

Number  

Part Description 

 

 

Quantity

1  

 

Series diesl engine   

 

1

2  Starter 

Motor 

   1

3  Flywheel 

generator 

  1

4  Bolt 

    2

5  Voltage 

Regulator 

  1

6  Battery 

Cable(red,black) 

 2

7  Battery    1
8  Oíl 

level 

sensor   1

9  Generator 

   1

10 

 

Output panel assembly 

 

1

11 

 Throttle 

cable 

   8

12 

 Spring 

washer 

10 

  2

13 

 Capacitor 

   1

14 

 Bolt 

    2

15 

 

Voltage Regulator Bracket   

1

16 

 Bolt 

    2

Exploded view of frame assembly

Number  

Part Description 

 

 

Quantity

 

 Left 

frame 

   1

2  Right 

frame 

   1

3  Board 

connected 

  4

 

Output panel bracket 

 

1

5  Back 

board 

   1

6  Battery 

tray 

   1

7  Axle 

    2

8  Handrail 

   1

9  Carrier 

frame 

   1

10 

 Rubber 

mount   4

11 

 Washer 

10 

   8

12 

 Spring 

washer 

10 

  8

13 

 Nut 

M10    8

14 

 Nut 

M6    8

15 

 Spring 

washer 

  8

16 

 Washer 

   8

17 

 U 

bolt 

    4

18 

 Nylon 

nut 

M8 

 

   8

19 

 

Nylon washer 8  

 

 

9

20 

 

Hexagon socket head cap screw   8

21 

 

Hexagon socket head cap screw   1

22 

 Nylon 

washer 

6   1 

23 

 

Nylon nnut M6  

 

 

1

24 

 

Nylon nnut M6  

 

 

1

25 

 

Nylon washer 6  

 

 

1

26 

 

Hexagon socket head cap screw  1

27 

 Bolt 

 

    1

28 

 Washer 

10 

 

   1

29 

 Spring 

washer 

10 

  1

30 

 Nut 

M10 

 

   1

31 

 

Hexagon socket head cap screw  1 

32 

 

Spring washer 6  

 

 

1

33 

 Steel 

tube 

 

   1

34 

 Nylon 

nut 

 

   1

35 

 Bolt 

 

    4

37 

 

Flat washer M6  

 

 

4

37 

 Shock 

absorber 

 

  4

38 

 Washer 

 

   4

39 

 Nut 

M6 

    4

40 

 Rubber 

cover 

 

   1

41 

 Decorative 

cover 

 

  1

42 

 Rubber 

absorber 

 

  1

43 

 

Plate connecting engine and frame 1

44 

 Flat 

washer 

 

   4

45 

 Split 

pin 

 

   4

46 

 Wheel 

 

    4

47 

 Bolt 

    1

48 

 Magnet 

bracket 

 

  1

49 

 Magnet   

  1

50 

 Magnet 

cable 

bolts 

  1

51 

 Throttle 

cable 

   2

52 

 Bolt 

 

    2

Electric panel parts drawing

Number  

Part Description 

 

 

Quantity

1  

 

Positive DC port 

 

 

1

2  Negative 

DC 

port 

  1

3  Grounded 

bolt   1

4  Bolt 

    2

5  Large 

nut 

   1

6  Bolt 

    2

7  Bolt 

    2

8  3 

Prong 

socket   1

 

Current adjusting switch 

 

1

10 

 Bolt 

    6

11 

 Electric 

panel 

bolt 

  6

12 

 Electric 

panel 

   1

13 

 Starter 

switch 

   1

14 

 Large 

nut 

   6

15 

 Oil 

alert 

lamp 

   1

16 

 Hour 

meter 

   1

17 

 Hour 

meter 

bolts 

  2

18 

 DC 

fuse    1

19 

 Voltmeter 

 

   1 

20 

 Nut 

 

    2

21 

 

4 prong socket  

 

 

1

22 

 Breaker 

bracket 

 

  1

23 

 Nut 

 

    2

24 

 Breaker 

 

   1

25 

 Wiring 

harness   1

26 

 Electrical 

box 

   1

Generator head assembly 

 

Содержание DDAE6000XE

Страница 1: ...Manufactured under license of Daewoo International Corporation Korea www daewoopowerproducts com USER S MANUAL DDAE6000XE Diesel generator...

Страница 2: ...INDEX 1 TECHNICAL SPECIFICATIONS AND DATA 3 2 OPERATING THE DIESEL GENERATOR 4 3 MAINTENANCE 14 4 TROUBLESHOOTING 17 5 PART LISTINGS 18 6 REMOTE CONTROL INSTRUCTIONS 23 WARRANTY 24 1...

Страница 3: ...r or an optional electric starter Large fuel tank Automatic voltage stabilizer NFB circuit protector AC and DC outputs Low oil pressure sensor The air cooled diese generators are widely used when elec...

Страница 4: ...mption 370 g kW h Continuous running time 5 5 hr Noise level 7m 77 dB A Insulation grade F 1 2 Basic parameters 1 2 1 Under the given conditions the generator will output the specified power in the ta...

Страница 5: ...t gases out 2 1 3 Prevention from accidental bums Never touch the muffler and its cover when the diesel engine is running Never touch the muffler and cover after the diesel engine has been used as the...

Страница 6: ...us to overfill the fuel tank Never exceed the red piston in the filter a After purchasing fuel put it into a drum and let it sit for 3 4 days b 3 4 days later insert half of the fuel sucker into the d...

Страница 7: ...ts in your engine such as bearings and other rotating part will shorten considerably Although there is an alarm system to check for low oil pressure it is always a good idea to check the amount of oil...

Страница 8: ...utterfly nut firmly 2 2 4 Checking the generator Note Only certain welder generator sets have an electric Jan incorporated on them Before starting the generator make ure the air switch is in the off p...

Страница 9: ...and tighten it 2 3 Checking the operation of the diesel engine 2 3 1 Low pressure alarm system The diese engines have a low pressure sensor system where if the oil pressure drops to low the sensor wil...

Страница 10: ...l engine is started remove your hand from the switch handle the switch will auto matically reset itself to the ON position 5 lf the engine is not starting after 10 seconds of cranking wait about 15 se...

Страница 11: ...up on surrounding parts resul ting in corrosion of these parts Note Avoid too much or to little of battery acid Check and fill it once a month if necessary 2 5 Procedures for starting the generator s...

Страница 12: ...11...

Страница 13: ...he specified parameters 2 7 2 Output of electricity 1 Raise the revolutions per minute turn the speed handle to the max setting of the generator to get the maximum power out of the generator lf not th...

Страница 14: ...ning 2 If the generator is not used for long periods of time the battery should be disconnected to avoid energy loss from the battery 3 Do not connect the negative and positive terminals of the batter...

Страница 15: ...e piston is on the compression stroke where the intake and exhaust val ves are closed What this does is prevent the engine from rusting when not in use 3 MAINTENANCE 3 1 Maintenance schedules Kepping...

Страница 16: ...anging the engine oil every 100 hours Take the oil cover out Remove the oil drain plug when the diesel engine is still hot Be careful of hot oil and hot engine as you may get bumed The bolt i located...

Страница 17: ...el filter form the port Use diesel fuel to clean the fuel filter Also remove the fuel injector and clean the carbon deposit around it The recommended time period for this is 3 months or 100 hours 3 1...

Страница 18: ...k the engine for 2 3 seconds To do this put the starter switch in the Start position Do not start the diesel engine 6 Finally pull the recoil starter until you feel resistance this is when the piston...

Страница 19: ...red 4 A detailed condition and time when the problem occurred in other words climate and atmosphe re 5 PART LISTINGS Overall view of engine generator assembly Number Part Description Quantity 1 Series...

Страница 20: ...ty 1 Left frame 1 2 Right frame 1 3 Board connected 4 4 Output panel bracket 1 5 Back board 1 6 Battery tray 1 7 Axle 2 8 Handrail 1 9 Carrier frame 1 10 Rubber mount 4 11 Washer 10 8 12 Spring washer...

Страница 21: ...Washer 10 1 29 Spring washer 10 1 30 Nut M10 1 31 Hexagon socket head cap screw 1 32 Spring washer 6 1 33 Steel tube 1 34 Nylon nut 6 1 35 Bolt 4 37 Flat washer M6 4 37 Shock absorber 4 38 Washer 6 4...

Страница 22: ...2 8 3 Prong socket 1 9 Current adjusting switch 1 10 Bolt 6 11 Electric panel bolt 6 12 Electric panel 1 13 Starter switch 1 14 Large nut 6 15 Oil alert lamp 1 16 Hour meter 1 17 Hour meter bolts 2 1...

Страница 23: ...1 8 Motor cover 1 9 Stator 1 10 Long bolt 4 11 Capacitar 1 12 Wiring Seat 1 13 M 5 x 15 Bolt 6 14 Stator Unit 1 15 Dust Cover 1 Fue system components Number Part Description Quantity 1 Fuel Cap 1 2 Se...

Страница 24: ...te control starting DO NOT USE THE STARTING SWITCH The generator will automatically start when you press the l key twice lf starting in cold weather please repeat this procedure several times NOTE lf...

Страница 25: ...r more nodes teaser on the surfaces of the cylinder and the piston or destruction of piston rings Also the warranty does not cover failure of the automatic voltage regulator due to incorrect operation...

Страница 26: ...www daewoopowerproducts com Manufactured under license of Daewoo International Corporation Korea...

Отзывы: