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1-14

SERVICE INFORMATION

O2 SENSOR COUPLER

JUNCTION VALVE

RR. BRAKE HOSE PIPE

SEAT LOCK CABLE

HORN COMP.

SPEEDOMETER CABLE

FR. BRAKE HOSE

SPEEDOMETER CABLE

RH. RADIATOR HOSE

FUEL HOSE(TO. INJECTOR)

FUEL PUMP(TO. INJECTOR)

RADIATOR ASS'Y.

MAIN WIRE HARNESS

FUEL BREATHER TUBE

FUEL SUPPLY TUBE

EARTH CABLE

B CABLE

CHARGE SOCKET COUPLER

ACG. & CPS CORD

HIGH TENSION CORD

IGNITION COIL EARTH CORD

START MOTOR CABLE

RR.BRAKE HOSE

FRAME EARTH

THROTTLE CABLE

NOISE SUPPRESSOR CAP

TRUNK LAMP COUPLER

HARNESS POSITION CLAMP

TAIL & STOP, RR. WINKER R/L

REGULATE RECTIFIER

COUPLER

FRM.EARTH CORD

ECU UNIT

THROTTLE CABLE

SEAT LOCK CABLE

THROTTLE CABLE

DRAIN TUBE(AIR CLEANER)

BREATHER TUBE

FUEL SUPPLY TUBE

FUEL BREATHER TUBE

HAZARD RELAY

RR. BRAKE HOSE PIPE

FR.BRAKE HOSE C

LH. RADIATOR HOSE

B CABLE

EARTH CABLE

FUEL PUMP(TO. INJECTOR)

FUEL HOSE(TO. INJECTOR)

RR.BRAKE HOSE A

(COUPLER)

HEAD LIGHT

THROTTLE CABLE

SEAT LOCK CABLE

HORN COMP.

SIDE STAND SW.ø¨∞·∫Œ COUPLER

BRAKE HOSE CLAMP

FR.BRAKE HOSE C

FR. BRAKE HOSE

RADIATOR ASS'Y.

SIDE STAND SW.

SEAT LOCK CABLE

Содержание S1 125 - SERVICE

Страница 1: ......

Страница 2: ......

Страница 3: ...rvice information and troubleshooting guide Contents of this manual and specifications are subject to change without prior notice for improvement of vehicle quality No part of this publication may be...

Страница 4: ......

Страница 5: ...SERVICE INFORMATION 1 1 1...

Страница 6: ...1 2 SERVICE INFORMATION...

Страница 7: ...SERVICE INFORMATION 1 3...

Страница 8: ...1 4 SERVICE INFORMATION...

Страница 9: ...1 5 SERVICE INFORMATION...

Страница 10: ...1 6 SERVICE INFORMATION...

Страница 11: ...1 7 SERVICE INFORMATION...

Страница 12: ...1 8 SERVICE INFORMATION...

Страница 13: ...1 9 SERVICE INFORMATION ENGINE SERIAL NUMBER LOCATION FRAME SERIAL NUMBER LOCATION ENGINE SERIAL NUMBER LOCATION FRAME SERIAL NUMBER LOCATION...

Страница 14: ...1 10 SERVICE INFORMATION 9 6 2 2 stroke SOHC ATDC 1 965mm 743mm 1 120mm 1 350mm 770mm 126mm 127kg 277kg 60 1 75 2 25 25 80 90 70 13 8 380...

Страница 15: ...1 11 SERVICE INFORMATION 30A LED LED LED...

Страница 16: ...1 12 SERVICE INFORMATION...

Страница 17: ...1 13 SERVICE INFORMATION...

Страница 18: ...E FRAME EARTH THROTTLE CABLE NOISE SUPPRESSOR CAP TRUNK LAMP COUPLER HARNESS POSITION CLAMP TAIL STOP RR WINKER R L REGULATE RECTIFIER COUPLER Z X FRM EARTH CORD ECU UNIT THROTTLE CABLE SEAT LOCK CABL...

Страница 19: ...CTOR FUEL HOSE TO INJECTOR TRUNK LAMP COUPLER CAN CORD WIRING COUPLER TAIL STOP RR WINKER R L REGULATE RECTIFIER REGULATE RECTIFIER SEAT LOCK CABLE THROTTLE CABLE SIDE STAND SWICH COUPLER HAZARD RELAY...

Страница 20: ...E CABLE SEAT LOCK CABLE RR BRAKE HOSE PIPE JUNCTION VALVE FR BRAKE HOSE C MAIN WIRE HARNESS THROTTLE CABLE COMB LOCK SW COMB METER SOCKET HARNESS x_1 _5 5 R P CLAMP VIEW Y FR BRAKE HOSE RR BRAKE HOSE...

Страница 21: ...AT COUPLER INJECTOR ISA RH LH RADIATOR HOSE FUEL PUMP TO INJECTOR FUEL HOSE TO INJECTOR MAIN WIRE HARNESS RR BRAKE HOSE PIPE FRAME EARTH HORN m_ J P _5 B_ 3 3 O2 SENSOR COUPLER O2 SENSOR CORD BATTERY...

Страница 22: ...MEMO...

Страница 23: ...2 1 INSPECTIONS ADJUSTMENTS 2...

Страница 24: ...2 2 INSPECTIONS ADJUSTMENTS...

Страница 25: ...2 3 INSPECTIONS ADJUSTMENTS...

Страница 26: ...2 4 INSPECTIONS ADJUSTMENTS NUTS NUTS NUTS NUTS NUTS NUTS NUTS NUTS NUTS NUTS NUTS NUTS NUTS NUTS NUTS NUTS NUTS NUTS NUTS NUTS NUTS NUTS NUTS NUTS NUTS NUTS NUTS NUTS NUTS NUTS NUTS NUTS NUTS NUTS...

Страница 27: ...2 5 INSPECTIONS ADJUSTMENTS...

Страница 28: ...OLING FAN COOLING FAN COOLING FAN COOLING FAN COOLING FAN COOLING FAN ADJUST WRENCH ADJUST WRENCH ADJUST WRENCH ADJUST WRENCH ADJUST WRENCH ADJUST WRENCH ADJUST WRENCH ADJUST WRENCH ADJUST WRENCH ADJU...

Страница 29: ...CE DRIVE FACE DRIVE FACE DRIVE FACE DRIVE FACE DRIVE FACE DRIVE FACE DRIVE FACE DRIVE BELT DRIVE BELT DRIVE BELT DRIVE BELT DRIVE BELT DRIVE BELT DRIVE BELT DRIVE BELT DRIVE BELT DRIVE BELT DRIVE BELT...

Страница 30: ...IVEN LEVER DRIVEN LEVER DRIVEN LEVER DRIVEN LEVER DRIVEN LEVER DRIVEN LEVER DRIVEN LEVER DRIVEN LEVER DRIVEN LEVER DRIVEN LEVER DRIVEN LEVER DRIVEN LEVER DRIVEN LEVER DRIVEN LEVER DRIVEN LEVER DRIVEN...

Страница 31: ...STAND SWITCH SIDE STAND SWITCH SIDE STAND SWITCH SIDE STAND SWITCH SIDE STAND SWITCH SIDE STAND SWITCH SIDE STAND SWITCH SIDE STAND SWITCH SIDE STAND SWITCH SIDE STAND SWITCH SIDE STAND SWITCH SIDE ST...

Страница 32: ...PRESSURE GANGE TIRE PRESSURE GANGE TIRE PRESSURE GANGE TIRE PRESSURE GANGE TIRE PRESSURE GANGE TIRE PRESSURE GANGE TIRE PRESSURE GANGE TIRE PRESSURE GANGE TIRE PRESSURE GANGE TIRE PRESSURE GANGE TIRE...

Страница 33: ...3 1 EXTERNAL PARTS 3...

Страница 34: ...WIRE GROMMET WIRE GROMMET WIRE GROMMET WIRE GROMMET WIRE GROMMET WIRE GROMMET WIRE GROMMET WIRE GROMMET WIRE GROMMET WIRE GROMMET WIRE GROMMET WIRE GROMMET WIRE GROMMET WIRE GROMMET WIRE GROMMET WIRE...

Страница 35: ...IL COVER REAR HANDIL COVER REAR HANDIL COVER REAR HANDIL COVER REAR HANDIL COVER REAR HANDIL COVER REAR HANDIL COVER REAR HANDIL COVER REAR HANDIL COVER REAR HANDIL COVER REAR HANDIL COVER REAR HANDIL...

Страница 36: ...IAL SCREW SPECIAL SCREW SPECIAL SCREW SPECIAL SCREW SPECIAL SCREW BATTERY COVER BATTERY COVER BATTERY COVER BATTERY COVER BATTERY COVER BATTERY COVER BATTERY COVER BATTERY COVER BATTERY COVER BATTERY...

Страница 37: ...he 4 washer bolts Rear fender Tail right wiring Install in the reverse order of removal REAR FENDER REAR FENDER REAR FENDER REAR FENDER REAR FENDER REAR FENDER REAR FENDER REAR FENDER REAR FENDER REAR...

Страница 38: ...ER FLOOR PANEL COVER FLOOR PANEL COVER FLOOR PANEL COVER FLOOR PANEL COVER FLOOR PANEL COVER FUEL CAP NECK FUEL CAP NECK FUEL CAP NECK FUEL CAP NECK FUEL CAP NECK FUEL CAP NECK FUEL CAP NECK FUEL CAP...

Страница 39: ...HOLDER BACK HOLDER BACK HOLDER BACK HOLDER BACK HOLDER BACK HOLDER BACK HOLDER BACK HOLDER BACK HOLDER BACK HOLDER BACK HOLDER BACK HOLDER BACK HOLDER BACK HOLDER BACK HOLDER BACK HOLDER BACK HOLDER...

Страница 40: ...UT EX CAP NUT EX CAP NUT EX CAP NUT EX CAP NUT EX CAP NUT EX CAP NUT EX CAP NUT EX CAP NUT EX CAP NUT EX CAP NUT EX CAP NUT EX CAP NUT EX CAP NUT EX CAP NUT EX CAP NUT EX CAP NUT EX CAP NUT EX CAP NUT...

Страница 41: ...4 1 LUBRICATION SYSTEM 4 1 4 2 4 3 4 3 4 4 4 7 4 8 4 9 4 4 4...

Страница 42: ...4 2 LUBRICATION SYSTEM...

Страница 43: ...PER ADJUST HOLE CAP TAPPER ADJUST HOLE CAP TAPPER ADJUST HOLE CAP TAPPER ADJUST HOLE CAP TAPPER ADJUST HOLE CAP OIL FILTER SCREN OIL FILTER SCREN OIL FILTER SCREN OIL FILTER SCREN OIL FILTER SCREN OIL...

Страница 44: ...OIL SEAL OIL SEAL OIL SEAL OIL SEAL OIL SEAL OIL SEAL OIL SEAL OIL SEAL OIL SEAL OIL SEAL OIL SEAL OIL SEAL OIL SEAL OIL SEAL OIL SEAL OIL SEAL OIL SEAL OIL SEAL START DRIVEN GEAR START DRIVEN GEAR S...

Страница 45: ...4 5 SERVICE LUBRICATION SYSTEM...

Страница 46: ...MP SHAFT OIL PUMP SHAFT OIL PUMP SHAFT OIL PUMP SHAFT OIL PUMP SHAFT OIL PUMP SHAFT OIL PUMP SHAFT OIL PUMP SHAFT OIL PUMP SHAFT OILPUMP SHAFT OILPUMP SHAFT OILPUMP SHAFT OILPUMP SHAFT OILPUMP SHAFT O...

Страница 47: ...4 7 LUBRICATION SYSTEM...

Страница 48: ...BOLT OIL CHECK BOLT OIL CHECK BOLT OIL CHECK BOLT OIL CHECK BOLT OIL CHECK BOLT OIL CHECK BOLT OIL CHECK BOLT OIL CHECK BOLT OIL CHECK BOLT OIL CHECK BOLT OIL CHECK BOLT OIL CHECK BOLT OIL CHECK BOLT...

Страница 49: ...4 9 LUBRICATION SYSTEM PILLION STEP REAR BRAKE DISK MUFFLER BATTERY FR BRAKE LEVER REAR VIEW MIRROR TIRE BAG HOLDER...

Страница 50: ...MEMO...

Страница 51: ...How to read the fault code 5 8 Fault code table 5 9 How to remove the fault code 5 10 EMS trouble shooting 5 10 6 INJECTOR 5 11 7 MAPAT 5 14 8 TPS 5 17 9 ETS 5 20 10 ISA 5 23 11 O2 Oxygen SENSOR 5 26...

Страница 52: ...ause these parts may be damaged by the impact of the drop Do not touch the ECU terminal because it may be damaged by the static The ignition key off when assembly and disassembly of the ECU coupler ot...

Страница 53: ...ipe and injector The fuel in tank being high pressed by fuel pump moves to the division pipe through fuel filter Next the fuel is supplied to injector being highly maintained as regulated pressure abo...

Страница 54: ...5 4 EMS Engine Management System 3 TERMINAL ARRANGEMENT OF THE ECU Remarks ECU PIN NO 6 7 8 11 13 14 15 16 21 29 32 36 38 were not connected 4 WIRING DIAGRAM OF THE ECU...

Страница 55: ...temporary when that happen Normally the MIL illuminates for 3 seconds when the main key is turned on Remarks 1 If the EMS has some problem and the MIL on and off engine starting and driving are tempo...

Страница 56: ...inimum driving of vehicle MILon off INTAKE MIL INTAKE MILon on INTAKE INTAKE The value of intake pressure is fixed as the pressure just before when the intake pressure sensor is out of order intake in...

Страница 57: ...r to check the malfunction of vehicle is placed in the rh side cover Turn on the ignition key Press the power button of diagnostic tool Checks according to diagnostic procedure of diagnostic tool The...

Страница 58: ...ect information to driver If the MILon when engine is working engine is able to be operated by fail safe However in the event that Injector Fuel pump Ignition coil has something wrong vehicle may not...

Страница 59: ...re ISA Electrical fuel pump failure EFP Intake Manifold absolute pressure signal failure IMP Throttle position signal failure TPS O2 sensor heater output failure LSH Lambda signal failure VLS Engine t...

Страница 60: ...e ignition key on off If many problems happened in the EMS parts at the same time only one defect code will is displayed by the priority order Even thought repair a fault and remove the memorized faul...

Страница 61: ...nagement System Remove Connector Connector bolt Injector and injector cap Replace the injector 6 INJECTOR NOTICE Before disassemble the key is off CAUTION Make sure that dust does not enter the thrott...

Страница 62: ...istance of injector 14 5 0 7 20 Remarks measuring unit for resistance resistance R 4 If there is no problem check the continuity between each terminal and ground The resistance between each terminal a...

Страница 63: ...U coupler are a bad contact ECU terminal No 40 If there is no problem in the electric wires ECU is broken Replace the ECU with new one it rechecks 8 If the measured voltage is not normal Check the Bla...

Страница 64: ...the coupler is toward to insulator CAUTION Located on the left side of the throttle body Before disassembly the key is off CAUTION 5 14 EMS Engine Management System ISA ISA ISA ISA ISA ISA ISA ISA IS...

Страница 65: ...y 4 Measure the input voltage of MAPAT intake pressure sensor intake temperature sensor s coupler Input voltage 4 5 5 5 V Measuring terminal MAPAT 3 terminal MAPAT 1 terminal Remarks Measuring unit of...

Страница 66: ...electricwire P G electricwire P L electricwireto see if they have been broken orhave short circuited if there is a bad contact badnessofterminalNo 3 No 26 No 27ofECU coupler If the electric wire is n...

Страница 67: ...asuring voltage 0 1 V 4 9 V Remarks Measuring unit of voltage Voltage V 6 If the measured voltage is not normal Check the P electric wire P G electric wire P L electric wire to see if they have been b...

Страница 68: ...N KEY Input voltage 4 5 5 5 V Measuring terminal ECU NO 18 Gr B GRAY BLACK ECU NO 4 W R WHITE RED Measure the terminal voltage of TPS s coupler Measuring voltage 4 5 V 5 5 V Remarks Measuring unit of...

Страница 69: ...eck 9 If resistance and continuty are normal connect the TPS coupler 10 Turn on the ignition key 11 Measure the TPS voltage of wire harness check the ECU Rotate the throttle lever measure the voltage...

Страница 70: ...rder of removal Situated on the Right hand side of cylinder head Before disassembly the key is off CAUTION 5 20 EMS Engine Management System ETS torque 3 0 3 kgf m CAUTION PUSH PUSH PUSH PUSH PUSH PUS...

Страница 71: ...GREEN BLUE ECU No 4 W R WHITE RED Measure the terminal voltage of ETS s coupler Measuring voltage 4 5 V 5 5 V Remarks Measuring unit for voltage voltage V If the voltage value is not normal Check to...

Страница 72: ...k the ETS Engine Temperature Sensor Connect two terminals of ETS to the probe of the tester and insert even its screw point of ETS into oil Read the temperature of thermometer depending upon oil tempe...

Страница 73: ...Maintenance cover ISA connector It is located upwards on the throttle body Before disassembly the key is off CAUTION O Ring O Ring O Ring O Ring O Ring O Ring O Ring O Ring O Ring O Ring O Ring O Rin...

Страница 74: ...f ISA measure the resistance between ISA terminals ISA resistance 31 5 38 5 20 remarks Measuring unit of resistance Resistance R 4 If there is not problem check about the level of electricity flow bet...

Страница 75: ...suring unit Voltage V If the measured voltage is normal Checkthe B R electricwire L G electricwire W R electricwireto see if they have been broken or have short circuited if there is a bad contact of...

Страница 76: ...re disassembly the key is off CAUTION Beware of muffler after driving as it is still hot to be burnt Warning 11 O2 Oxygen SENSOR 5 26 EMS Engine Management System O2 Sensor O2 Sensor O2 Sensor O2 Sens...

Страница 77: ...urn off the ignition key 2 Check the O2 oxygen coupler is loose or bad If there is no defect measure the input voltage of O2 oxygen 3 Disassemble the coupler of oxygen O2 sensor and turn on ignition k...

Страница 78: ...ODE BY OXYGEN O2 SENSOR LAMBDA SIGNAL 1 Turn off the ignition key 2 Check the O2 oxygen coupler is loose or bad If there is no defect measure the input voltage of O2 oxygen 3 The wire harness to check...

Страница 79: ...ltage Measuring terminal ECU No 24 L B BLUE BLACK EARTH output voltage battery voltage Remarks measuring unit of voltage voltage V If the measured voltage is normal Checkthe L B electricwire B electri...

Страница 80: ...e the LH side cover CAUTION Be sure to assemble the ECU ground wire The color is green CAUTION 13 ECU ELECTRONIC CONTROL UNIT Make sure that the key is off before disassembly ECU ground wire ECU groun...

Страница 81: ...N Be sure to assemble the IG coil Ground wire Be sure to check the high tension cord is assembly like a picture Install in the reverse order of removal CAUTION 14 IGNITION COIL IG coil ground wire IG...

Страница 82: ...Cooling fan Flywheel Stator CPS screw Replace the CPS ENG RH crankcase cover Before disassembly the key is off CAUTION Install in the reverse order of removal 15 CRANK POSITION SENSOR CPS CPS wire CPS...

Страница 83: ...is stored Always replace the packing when the fuel pump is removed Before disconnecting the fuel hose release the fuel pressure by loosing the fuel hose banjo bolt at the fuel tank Always replace the...

Страница 84: ...EMS Engine Management System 5 34 The terminal arrangement of the fuel pump The following color chart is the internal color of the fuel pump 16 FUEL PUMP...

Страница 85: ...r assemble Measure the resistance between Y W YELLOW WHITE wire and G GROUND wire of fuel unit terminal Remark measuring unit of resistance resistance If the measured resistance value is out of standa...

Страница 86: ...TLE BODY THROTTLE BODY THROTTLE BODY THROTTLE BODY THROTTLE BODY THROTTLE BODY THROTTLE BODY THROTTLE BODY THROTTLE BODY THROTTLE BODY THROTTLE BODY THROTTLE BODY THROTTLE BODY THROTTLE BODY ISA ISA I...

Страница 87: ...speed actuator Disconnect theMAPAT Do not disconnect the throttle valve CAUTION Check Throttle shaft Throttle valve MAPAT MAPAT MAPAT MAPAT MAPAT MAPAT MAPAT MAPAT MAPAT MAPAT MAPAT MAPAT MAPAT MAPAT...

Страница 88: ...e o ring to insulator CAUTION INSULATOR INSULATOR INSULATOR INSULATOR INSULATOR INSULATOR INSULATOR INSULATOR INSULATOR INSULATOR INSULATOR INSULATOR INSULATOR INSULATOR INJECTOR INJECTOR INJECTOR INJ...

Страница 89: ...e insulator gasket ADJUSTMENT OF THROTTLE CABLE INSPECTION OF SENSOR AND ACTUATOR Assemble the throttle cable Adjust the free play of the throttle grip 4 Connecteachsensorandtheactuator scoupler Check...

Страница 90: ...eignitionkey Pressthepower buttonofdiagnostictool SUPPLEMENT TheECU isalwaysinitialized before theengine isstarting Thevehicleiswarmsupenoughto adjustthe idlingspeed CAUTION If the ETS temperature is...

Страница 91: ...rbuttonofthediagnostic tool Pressthe enterbuttonintheinitial screen Pressthe enterinthevehiclediagnosisscreen PresstheenterbuttonontheresettingECU values Presstherest buttononthe followingscreen If th...

Страница 92: ...Presstheenterbuttonwhenitisready WhentheECUwasinitialized turnoffthe lgnition keyandthenturn onthe ignitionkey EMS Engine Management System 5 42...

Страница 93: ...rbuttonofthediagnosistool Presstheenterbuttonontheinitial screen Pressthebutton at thevehiclediagnosticscreen Pressthe enterbuttononthecurrentdata By looking the displayed figure on the ISA PWM adjust...

Страница 94: ...stictool Turnthelgnitionkey Starttheengine Pressthepowerbuttonofthediagnosistool Presstheenterbuttonon the initialscreen Presstheenterbuttonon the vehiclediagnosis screen Presstheenterbutton onthe cur...

Страница 95: ...ic tool Turnthelgnitionkey Starttheengine Pressthepowerbuttonofthediagnosistool Presstheenterbuttonontheinitialscreen Presstheenterbuttononthevehiclediagnosisscreen Presstheenterbuttononthecurrentdata...

Страница 96: ...MEMO...

Страница 97: ...6 1 FUEL SYSTEM ENGINE 6 4 6 6 6 6...

Страница 98: ...6 2 FUEL SYSTEM ENGINE...

Страница 99: ...6 3 FUEL SYSTEM ENGINE...

Страница 100: ...MEMO...

Страница 101: ...7 1 ENGINE REMOVAL INSTALLATION 7 7 7 1 7 2...

Страница 102: ...ARM REAR SWING ARM REAR SWING ARM REAR SWING ARM REAR SWING ARM REAR SWING ARM REAR SWING ARM REAR SWING ARM REAR SWING ARM REAR SWING ARM REAR SWING ARM REAR SWING ARM REAR SWING ARM REAR SWING ARM...

Страница 103: ...ON UNDER BOLT REAR CUSHION UNDER BOLT REAR CUSHION UNDER BOLT REAR CUSHION UNDER BOLT REAR CUSHION UNDER BOLT REAR CUSHION UNDER BOLT REAR CUSHION UNDER BOLT REAR CUSHION UNDER BOLT REAR CUSHION UNDER...

Страница 104: ...8 0 LH CRANKCASE COVER CONTINUOUSLY VARIABLE TRANSMISSION LH CRANK CASE COVER...

Страница 105: ...8 1 LH CRANKCASE COVER CONTINUOUSLY VARIABLE TRANSMISSION 8 8 8 8 8 8 8 8...

Страница 106: ...LH COVER GASKET LH COVER GASKET LH COVER GASKET LH COVER GASKET LH COVER GASKET LH COVER GASKET LH COVER GASKET LH COVER GASKET LH COVER GASKET LH COVER GASKET LH COVER GASKET LH COVER GASKET LH COVER...

Страница 107: ...VE BELT DRIVE BELT DRIVE BELT DRIVE BELT DRIVE BELT DRIVE BELT DRIVE BELT DRIVE BELT DRIVE BELT DRIVE BELT DRIVE BELT DRIVE BELT DRIVE BELT DRIVE BELT DRIVE BELT DRIVE BELT DRIVE BELT DRIVE BELT DRIVE...

Страница 108: ...HOLE CLUTCH OUTER HOLE CLUTCH OUTER HOLE CLUTCH OUTER HOLE CLUTCH OUTER HOLE DRIVE BELT DRIVE BELT DRIVE BELT DRIVE BELT DRIVE BELT DRIVE BELT DRIVE BELT DRIVE BELT DRIVE BELT DRIVE BELT DRIVE BELT D...

Страница 109: ...DRIVE FACE MOVABLE DRIVE FACE MOVABLE DRIVE FACE MOVABLE DRIVE FACE MOVABLE DRIVE FACE MOVABLE DRIVE FACE MOVABLE DRIVE FACE MOVABLE DRIVE FACE MOVABLE DRIVE FACE MOVABLE DRIVE FACE MOVABLE DRIVE FACE...

Страница 110: ...8 6 LH CRANKCASE COVER CONTINUOUSLY VARIABLE TRANSMISSION...

Страница 111: ...AR REAR AXCEL COLLAR REAR AXCEL COLLAR REAR AXCEL COLLAR REAR AXCEL COLLAR REAR AXCEL COLLAR REAR AXCEL COLLAR REAR AXCEL COLLAR REAR AXCEL COLLAR REAR AXCEL COLLAR REAR AXCEL COLLAR REAR AXCEL COLLAR...

Страница 112: ...EY DRIVEN PULLEY DRIVEN PULLEY DRIVEN PULLEY DRIVEN PULLEY DRIVEN PULLEY DRIVEN PULLEY DRIVEN PULLEY DRIVEN PULLEY DRIVEN PULLEY DRIVEN PULLEY DRIVEN PULLEY DRIVEN PULLEY DRIVEN PULLEY DRIVEN PULLEY D...

Страница 113: ...8 9 LH CRANKCASE COVER CONTINUOUSLY VARIABLE TRANSMISSION...

Страница 114: ...8 10 LH CRANKCASE COVER CONTINUOUSLY VARIABLE TRANSMISSION...

Страница 115: ...8 11 LH CRANKCASE COVER CONTINUOUSLY VARIABLE TRANSMISSION...

Страница 116: ...8 12 LH CRANKCASE COVER CONTINUOUSLY VARIABLE TRANSMISSION...

Страница 117: ...PULLEY DRIVEN PULLEY DRIVEN PULLEY DRIVEN PULLEY DRIVEN PULLEY DRIVEN PULLEY DRIVEN PULLEY DRIVEN PULLEY DRIVEN PULLEY DRIVEN PULLEY DRIVEN PULLEY DRIVEN PULLEY DRIVEN PULLEY DRIVEN PULLEY DRIVEN PUL...

Страница 118: ...9 0 A C GENERATOR STARTER CLUTCH...

Страница 119: ...9 9 9 9 9 9 9 9 1 A C GENERATOR STARTER CLUTCH 9...

Страница 120: ...H SHROUD LH SHROUD LH SHROUD LH SHROUD LH SHROUD LH SHROUD LH SHROUD LH SHROUD LH SHROUD LH SHROUD LH SHROUD LH SHROUD LH SHROUD LH SHROUD LH SHROUD LH SHROUD LH SHROUD LH SHROUD LH SHROUD LH SHROUD L...

Страница 121: ...INDER HEAD COVER CYLINDER HEAD COVER CYLINDER HEAD COVER CYLINDER HEAD COVER CYLINDER HEAD COVER CYLINDER HEAD COVER CYLINDER HEAD COVER CYLINDER HEAD COVER CYLINDER HEAD COVER CYLINDER HEAD COVER CYL...

Страница 122: ...9 4 A C GENERATOR STARTER CLUTCH...

Страница 123: ...9 5 A C GENERATOR STARTER CLUTCH...

Страница 124: ...9 6 A C GENERATOR STARTER CLUTCH...

Страница 125: ...9 7 A C GENERATOR STARTER CLUTCH...

Страница 126: ...9 8 A C GENERATOR STARTER CLUTCH...

Страница 127: ...MEMO...

Страница 128: ...INJECTOR ASSY ENGINE TEMP SENSOR 10 0 CYLINDER HEAD VALVE...

Страница 129: ...10 10 1 10 2 10 3 10 5 10 6 10 6 10 7 10 8 10 11 10 13 10 1 CYLINDER HEAD VALVE 10...

Страница 130: ...10 2 CYLINDER HEAD VALVE...

Страница 131: ...10 3 CYLINDER HEAD VALVE...

Страница 132: ...10 4 CYLINDER HEAD VALVE...

Страница 133: ...10 5 CYLINDER HEAD VALVE...

Страница 134: ...10 6 CYLINDER HEAD VALVE...

Страница 135: ...10 7 CYLINDER HEAD VALVE...

Страница 136: ...10 8 CYLINDER HEAD VALVE...

Страница 137: ...10 9 CYLINDER HEAD VALVE...

Страница 138: ...10 10 CYLINDER HEAD VALVE...

Страница 139: ...10 11 CYLINDER HEAD VALVE...

Страница 140: ...10 12 CYLINDER HEAD VALVE...

Страница 141: ...10 13 CYLINDER HEAD VALVE...

Страница 142: ...10 14 CYLINDER HEAD VALVE...

Страница 143: ...throttle body 10 15 CYLINDER HEAD VALVE...

Страница 144: ...CYLINDER PISTON 11 0...

Страница 145: ...11 1 11 11 11 1 11 1 11 2 11 3 11 5...

Страница 146: ...11 2 CYLINDER PISTON...

Страница 147: ...11 3 CYLINDER PISTON...

Страница 148: ...11 4 CYLINDER PISTON...

Страница 149: ...11 5 CYLINDER PISTON...

Страница 150: ...11 6 CYLINDER PISTON...

Страница 151: ...MEMO...

Страница 152: ...12 0 TRANSMISSION CRANKSHAFT CRANKCASE...

Страница 153: ...12 12 1 12 2 12 3 12 6 12 7 12 8 12 9 12 10 12 1 TRANSMISSION CRANKSHAFT CRANKCASE 12...

Страница 154: ...12 2 TRANSMISSION CRANKSHAFT CRANKCASE...

Страница 155: ...12 3 TRANSMISSION CRANKSHAFT CRANKCASE...

Страница 156: ...12 4 TRANSMISSION CRANKSHAFT CRANKCASE...

Страница 157: ...12 5 TRANSMISSION CRANKSHAFT CRANKCASE...

Страница 158: ...12 6 TRANSMISSION CRANKSHAFT CRANKCASE...

Страница 159: ...12 7 TRANSMISSION CRANKSHAFT CRANKCASE...

Страница 160: ...12 8 TRANSMISSION CRANKSHAFT CRANKCASE...

Страница 161: ...12 9 TRANSMISSION CRANKSHAFT CRANKCASE...

Страница 162: ...12 10 TRANSMISSION CRANKSHAFT CRANKCASE...

Страница 163: ...MEMO...

Страница 164: ...13 0 FRONT WHEEL FRONT FORK STEERING BRAKE...

Страница 165: ...14 24 935mm 25 25 039mm 25 27mm 25 07mm 25 278 25 328mm 25 44 25 41mm 25 27mm 25 42mm 33 914 33 935mm 34 34 039mm 33 87mm 34 01mm FRONT COMBI BRAKE CALIPER CYLINDER I D REAR REAR 13 13 1 13 2 13 3 13...

Страница 166: ...13 2 FRONT WHEEL FRONT FORK STEERING BRAKE...

Страница 167: ...R MASTER CYLINDER HOLDER MASTER CYLINDER HOLDER MASTER CYLINDER HOLDER MASTER CYLINDER HOLDER MASTER CYLINDER HOLDER MASTER CYLINDER HOLDER MASTER CYLINDER HOLDER MASTER CYLINDER HOLDER MASTER CYLINDE...

Страница 168: ...NUT AXLE NUT AXLE NUT AXLE NUT AXLE NUT AXLE NUT AXLE NUT AXLE NUT AXLE NUT AXLE NUT AXLE NUT AXLE NUT AXLE NUT AXLE NUT AXLE NUT AXLE NUT AXLE NUT AXLE NUT AXLE NUT AXLE NUT AXLE NUT AXLE NUT AXLE N...

Страница 169: ...BEARING BEARING BEARING BEARING BEARING BEARING BEARING BEARING BEARING BEARING BEARING BEARING BEARING BEARING BEARING BEARING BEARING BEARING BEARING BEARING BEARING BEARING BEARING BEARING BEARING...

Страница 170: ...13 6 FRONT WHEEL FRONT FORK STEERING BRAKE...

Страница 171: ...CYLINDER SPEEDOMETER CABLE SPEEDOMETER CABLE SPEEDOMETER CABLE SPEEDOMETER CABLE SPEEDOMETER CABLE SPEEDOMETER CABLE SPEEDOMETER CABLE SPEEDOMETER CABLE SPEEDOMETER CABLE SPEEDOMETER CABLE SPEEDOMETER...

Страница 172: ...13 8 FRONT WHEEL FRONT FORK STEERING BRAKE...

Страница 173: ...13 9 FRONT WHEEL FRONT FORK STEERING BRAKE...

Страница 174: ...13 10 FRONT WHEEL FRONT FORK STEERING BRAKE BRAKE BLEEDER...

Страница 175: ...13 11 FRONT WHEEL FRONT FORK STEERING BRAKE...

Страница 176: ...ng and place a shop towel under the caliper to avoid contamination caused by the removed piston Check the piston cylinder for scratches or wear and replace if necessary Push the piston oil seal outwar...

Страница 177: ...se to the brake caliper seat pin and caliper inside Install the brake caliper seat INSTALLATION Install the brake caliper to the shock absorber and tighten the two bolts Torque 24 5 34 3N m Check the...

Страница 178: ...LE FRONT WHEEL AXLE FRONT WHEEL AXLE FRONT WHEEL AXLE FRONT WHEEL AXLE STEERING STEM COMP STEERING STEM COMP STEERING STEM COMP STEERING STEM COMP STEERING STEM COMP STEERING STEM COMP STEERING STEM C...

Страница 179: ...13 15 FRONT WHEEL FRONT FORK STEERING BRAKE...

Страница 180: ...SE FORK PIPE FORK PIPE FORK PIPE FORK PIPE FORK PIPE FORK PIPE FORK PIPE FORK PIPE FORK PIPE FORK PIPE FORK PIPE FORK PIPE FORK PIPE FORK PIPE FORK PIPE FORK PIPE FORK PIPE FORK PIPE FORK PIPE FORK PI...

Страница 181: ...E BOTTOM CASE BOTTOM CASE BOTTOM CASE BOTTOM CASE BOTTOM CASE BOTTOM CASE BOTTOM CASE BOTTOM CASE BOTTOM CASE BOTTOM CASE BOTTOM CASE BOTTOM CASE BOTTOM CASE BOTTOM CASE BOTTOM CASE BOTTOM CASE BOTTOM...

Страница 182: ...13 18 FRONT WHEEL FRONT FORK STEERING BRAKE...

Страница 183: ...LE BAR HANDLE BAR HANDLE BAR HANDLE BAR HANDLE BAR HANDLE BAR HANDLE BAR HANDLE BAR HANDLE BAR HANDLE BAR HANDLE BAR HANDLE BAR HANDLE BAR HANDLE BAR HANDLE BAR HANDLE BAR HANDLE BAR HANDLE BAR HANDLE...

Страница 184: ...PPER BALL STEERING UPPER BALL STEERING UPPER BALL STEERING UPPER BALL STEERING UPPER BALL STEERING UPPER BALL STEERING UPPER BALL STEERING UPPER BALL STEERING UPPER BALL STEERING UPPER BALL TOP THREAD...

Страница 185: ...MEMO...

Страница 186: ...REAR WHEEL BRAKE SUSPENSION REAR SWING ARM 14 0...

Страница 187: ...14 1 14 14 14 1 14 2 14 3 14 5 14 7 14 7...

Страница 188: ...14 2 REAR WHEEL BRAKE SUSPENSION REAR SWING ARM...

Страница 189: ...14 3 REAR WHEEL BRAKE SUSPENSION REAR SWING ARM...

Страница 190: ...14 4 REAR WHEEL BRAKE SUSPENSION REAR SWING ARM...

Страница 191: ...EAR SWING ARM REAR SWING ARM REAR SWING ARM REAR SWING ARM REAR SWING ARM REAR SWING ARM REAR SWING ARM REAR SWING ARM REAR SWING ARM REAR SWING ARM REAR SWING ARM REAR SWING ARM REAR SWING ARM REAR S...

Страница 192: ...KE DISK REAR BRAKE DISK REAR BRAKE DISK REAR BRAKE DISK REAR BRAKE DISK REAR BRAKE DISK REAR BRAKE DISK REAR BRAKE DISK REAR BRAKE DISK REAR BRAKE DISK REAR BRAKE DISK REAR BRAKE DISK REAR BRAKE DISK...

Страница 193: ...SION FREE TENSION FREE TENSION FREE TENSION FREE TENSION REAR CUSHION REAR CUSHION REAR CUSHION REAR CUSHION REAR CUSHION REAR CUSHION REAR CUSHION REAR CUSHION REAR CUSHION REAR CUSHION REAR CUSHION...

Страница 194: ...ARM REAR SWING ARM REAR SWING ARM REAR SWING ARM REAR SWING ARM REAR SWING ARM REAR SWING ARM REAR SWING ARM REAR SWING ARM REAR SWING ARM REAR SWING ARM REAR SWING ARM REAR SWING ARM REAR SWING ARM R...

Страница 195: ...MEMO...

Страница 196: ...15A 15 0 CHARGING SYSTEM A C GENERATOR IGNITION COIL BATTERY MAIN KEY C D I UNIT REGULATOR RECTIFIER...

Страница 197: ...15 15 1 15 2 15 2 15 3 15 4 15 5 15 1 15...

Страница 198: ...14 15V 13 5V 15 2 CHARGING SYSTEM 14 15V...

Страница 199: ...RY COVER CABLE CABLE CABLE CABLE CABLE CABLE CABLE CABLE CABLE CABLE CABLE CABLE CABLE CABLE CABLE CABLE CABLE CABLE CABLE CABLE CABLE CABLE CABLE CABLE CABLE CABLE CABLE CABLE CABLE CABLE CABLE CABLE...

Страница 200: ...15 4 CHARGING SYSTEM...

Страница 201: ...RECTIFIER REGULATOR RECTIFIER REGULATOR RECTIFIER REGULATOR RECTIFIER REGULATOR RECTIFIER REGULATOR RECTIFIER REGULATOR RECTIFIER REGULATOR RECTIFIER REGULATOR RECTIFIER REGULATOR RECTIFIER REGULATOR...

Страница 202: ...MEMO...

Страница 203: ...0 73 0 08 23 5 80 150 15K 16 16 1 16 3 16 4 16 5 16 6 16 6 16 1 16...

Страница 204: ...16 2 IGNITION SYSTEM...

Страница 205: ...pulser pulser 16 3 IGNITION SYSTEM...

Страница 206: ...Thesecondarycoilresistancemightnotmeasurecause bythehighvoltagediodeinsidetheignitioncoil 16 4 IGNITION SYSTEM...

Страница 207: ...SWITCH SIDE STAND SWITCH SIDE STAND SWITCH SIDE STAND SWITCH SIDE STAND SWITCH SIDE STAND SWITCH SIDE STAND SWITCH SIDE STAND SWITCH SIDE STAND SWITCH SIDE STAND SWITCH SIDE STAND SWITCH SIDE STAND SW...

Страница 208: ...RE D 3 0 17 0 STARTER SYSTEM...

Страница 209: ...17 17 1 17 4 17 7 17 2 17 3 17 1 17...

Страница 210: ...17 2 STARTER SYSTEM...

Страница 211: ...R MOTOR STARTER MOTOR CABLE STARTER MOTOR CABLE STARTER MOTOR CABLE STARTER MOTOR CABLE STARTER MOTOR CABLE STARTER MOTOR CABLE STARTER MOTOR CABLE STARTER MOTOR CABLE STARTER MOTOR CABLE STARTER MOTO...

Страница 212: ...17 4 STARTER SYSTEM...

Страница 213: ...17 5 STARTER SYSTEM...

Страница 214: ...17 6 STARTER SYSTEM...

Страница 215: ...17 7 STARTER SYSTEM...

Страница 216: ...MEMO...

Страница 217: ...18 18 1 18 1 18 4 18 2 18 2 18 3 18 3 18 4 18 4 18 1 18...

Страница 218: ...SWITCH START SWITCH START SWITCH START SWITCH START SWITCH START SWITCH START SWITCH START SWITCH START SWITCH START SWITCH START SWITCH START SWITCH START SWITCH START SWITCH START SWITCH START SWIT...

Страница 219: ...TCH HORN SWITCH HORN SWITCH HORN SWITCH HORN SWITCH HORN SWITCH HORN SWITCH HORN SWITCH HORN SWITCH HORN SWITCH HORN SWITCH HORN SWITCH HORN SWITCH HORN SWITCH HORN SWITCH HORN SWITCH HORN SWITCH HORN...

Страница 220: ...HEADLIGHT BULB LOW HEADLIGHT BULB LOW HEADLIGHT BULB LOW HEADLIGHT BULB LOW HEADLIGHT BULB LOW FRONT COVER FRONT COVER FRONT COVER FRONT COVER FRONT COVER FRONT COVER FRONT COVER FRONT COVER FRONT COV...

Страница 221: ...MEMO...

Страница 222: ...MEMO...

Страница 223: ...19 CIRCUIT DIAGRAM...

Страница 224: ...19 1 rhN rrN winker 19...

Страница 225: ...SERVICEMANUAL 2007 04 PRINTED 2007 04 PUBLICATION N NO O C CO OP PY Y...

Страница 226: ......

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