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AUTHORISED PERSONNEL

Only people that have the right skills should be al-
lowed to operate, adjust, perform maintenance or re-
pair on 

DAE Pumps

 equipment.

It is the responsibility of management to appoint op-

erators with the appropriate training and skill for each

 

category of job.

Skill level 1: Operator

An operator is trained in all aspects of operating the

 

unit with the push-buttons, and is trained to know the

 

safety aspects.

Skill level 2: Mechanical technician

A mechanical technician is trained to operate the unit

 

the same as the operator. In addition, the mechanical

 

technician is also trained to perform maintenance and

 

repair, as described in the instruction manual, and is

 

allowed to change settings of the control and safety

 

system. A mechanical technician does not work on

 

live electrical components.

Skill level 3: Electrical technician

An electrical technician is trained and has the same

 

qualifications as both the operator and the mechanical

 

technician. In addition, the electrical technician may

 

carry out electrical repairs within the various enclo-

sures of the unit. This includes work on live electrical

 

components.

Skill level 4: Specialist from the manufacturer

This is a skilled specialist sent by the manufacturer or

 

its agent to perform complex repairs or modifications

 

to the equipment.
In general it is recommended that not more than two

 

people operate the unit, more operators could lead to

 

unsafe operating conditions.

DANGERS WHEN NOT FOLLOWING SAFETY

INSTRUCTIONS

Not observing the safety instructions may lead to per-

sonal injury, damage to the equipment and environ-

mental hazards. Not observing the safety instructions

will void any warranty claim.

SAFETY-CONSCIOUS WORKING METHOD

All safety instructions in this manual as well as na-

tional accident preventing regulations and company-

internal regulations regarding labour, operation and

safety have to be observed.

PERSONAL SAFETY

Stay alert, watch what you are doing and use common

sense when operating a pump. Do not use pumps

while tired or under influence of drugs, alcohol or

medication. A moment of inattention while operating

pumps can result in serious personal injury.

Dress properly. Do not wear loose clothing or jewel-

lery. Contain long hair. Keep your hair, clothing, and

gloves away from moving parts. Loose clothes, jewel-

lery, or long hair can be caught in moving parts.

Use approved safety equipment. Always wear eye

protection, protective shoes and gloves.

SAFETY DURING MAINTENANCE

The owner is responsible for adequate training of the

personnel maintaining the pumps. In principle all

maintenance has to be performed on a non-energised

pump. Observe the procedures as mentioned in the

manual.

ELECTRICAL SAFETY

Pumps must be plugged into an outlet that is properly

installed and grounded in accordance with all codes

and ordinances. Never remove the grounding prong or

modify the plug in any way. Do not use any adaptor

plugs. Check with a qualified electrician if you are in

doubt as to whether the outlet is properly grounded.
Do not abuse the power cable. Never use the power

cable to carry the pumps or pull the plug from an out-

let. Keep the power cable away from heat, oil, sharp

edges or moving parts. Damaged power cables in-

crease the risk of electric shock.
Use a network protected by a ground fault circuit in-

terrupter.

CONVERSION AND SPARE PARTS

Conversions are only allowed after written consent of

the manufacturer. Always use original spare parts.

Unauthorised conversion and / or the use of nonorigi-

nal spare parts will void any warranty claims.

6

UNINTENDED USE

The reliability of the pump is only guaranteed when it

is used according the specifications in this manual.

The limits as indicated are not to be exceeded under

any circumstances.
Do not use the pump to transport water for human

consumption, for water well pumping or for installa-

tion in an explosive atmosphere.
Caustic, slightly inflammable and other explosive

substances such as petrol, petroleum, diluted nitrogen,

greases, oils and waste water from toilets as well as

sludgy water that has a slower flow capacity than wa-

ter, should not be transported using the pump. Salt

water may be transported provided that a zinc anode
kit is used for protection against galvanic corrosion,

see section options.
The temperature of the transported fluids should not

exceed 40°C.
The appliance is not suitable for use as a stationary

installation (such as a lifting device, fountain pump).

Содержание Sonora S330

Страница 1: ...Instruction Manual Sonora S330 ...

Страница 2: ...Original instructions Printed matter N 2954 8980 01 04 2019 ...

Страница 3: ...parts Any damage or malfunction caused by the use of unauthorized parts is not covered by Warranty or Product Liability The manufacturer does not accept any liability for any damage arising from modifications additions or conversions made without the manufacturer s approval in writing Neglecting maintenance or making changes to the setup of the machine can result in major hazards While every effor...

Страница 4: ...suction collar 10 Zinc anodes 10 Epoxy coating 10 Quick couplings 10 Operating instructions 11 Transport 11 Starting 11 Stopping 12 Storage 12 Maintenance 13 Preventive maintenance schedule 13 External damage loose parts 13 Motor insulation resistance 13 Impeller 13 Power cable 13 Cable entry 13 Thermal switches in windings 3 phase 14 Oil 15 Troubleshooting 16 Technical details Impeller material 1...

Страница 5: ... any damage or injury resulting from neglecting these precautions or by non observ ance of ordinary caution and due care required in han dling operating maintenance or repair also if not ex pressly mentioned in this instruction manual is dis claimed by DAE Pumps The manufacturer does not accept any liability for any damage arising from the use of non original parts and for modifications additions ...

Страница 6: ... can result in serious personal injury Dress properly Do not wear loose clothing or jewel lery Contain long hair Keep your hair clothing and gloves away from moving parts Loose clothes jewel lery or long hair can be caught in moving parts Use approved safety equipment Always wear eye protection protective shoes and gloves SAFETY DURING MAINTENANCE The owner is responsible for adequate training of ...

Страница 7: ...me Features Dry running capability Motor protector Plug and pump Built in high torque capacitor 1ph The double seal runs in an oil bath and assures a long life time Impeller from high chrome steel minimizes mainte nance The bearings are greased for life with high temper ature grease and anti corrosion additive Sonora S330 are compact versatile dewatering pumps for various pumping needs The high ch...

Страница 8: ... 1 2 7 3 4 5 6 11 10 8 9 4 5 12 Reference Name 1 Cable 2 Plug 3 Coupling 4 Discharge 5 Oil plug 6 Strainer 7 Handle 8 Holder for float switch option 9 Data plate 10 Float switch option 11 Volute 12 Bottom plate 8 ...

Страница 9: ...h phase inverter To protect the motor against over current it is strongly recommended to use an external motor protector For pumps with 400V 50Hz 3ph motor an external motor protector can be ordered separately It com bines the on off switch and the overload protection in one device thus creating optimal operating comfort and protection for the pump If the indicator lamp 3 is lighting red reverse t...

Страница 10: ...30 When pumping salt water which is highly aggressive towards aluminum the pump should be protected with zinc anodes EPOXY COATING For optimum protection when pumping salty water water containing aggressive substances or water with a high or low pH value the pump can be protected with an epoxy resin coating on special request The pump can be equipped with several discharges see table above QUICK C...

Страница 11: ... handling and there fore has no strainer Rotating parts Never put your hand into the volute Attach a suitable hose to the outlet and make sure it is thoroughly tightened Avoid making excessive bends in delivery hoses or piping as this may cause reduced flow Turn discharge in horizontal 1 or vertical 2 direction according to application Run the electric cable so that sharp bends are avoided and the...

Страница 12: ...arge port If clay cement or other sticky dirt remain in the pump this may clog the impeller and seal area STORAGE If the pump is stored more than six months the seal must be inspected to ensure that it is not stuck before operation To avoid the seal getting stuck it is recommended to rotate the impeller every other month The pump must be stored in a cov ered and dry location free from heat dirt an...

Страница 13: ...RTS Make sure that all screws bolts and nuts are tight Check the condition of the pump lifting handle and replace if damaged or worn Replace any external part that appears worn or damaged MOTOR INSULATION RESISTANCE Use a 500 V DC Megger and measure the insulation between the phases and between any phase and ground Resistance values should be over 1 M ohm If abnormal readings are obtained immediat...

Страница 14: ... If more than one thermal contact is found de fect the stator must be replaced Locating defect thermal switch Bypass of defect thermal switch No contact between Contact between Con nect Connect to con tactor A1 A2 Defect thermal switch A 1 3 1 2 1 4 2 3 2 4 3 4 2 3 Defect thermal switch B 3 4 1 2 1 4 2 3 1 3 2 4 3 4 1 2 Defect thermal switch C 2 4 2 1 2 3 1 4 1 3 3 4 1 4 3 1 2 4 U2 V2 W2 U1 V1 W1 ...

Страница 15: ... leakage has occurred Remove the plug and oil plug Take an oil sample using a pipette Check for impuri ties and emulsification Oil must be clear If water intrusion has occurred the seal must be replaced and the seal chamber refilled with fresh oil Refer to sec tion Spare parts 33 for type and quantity of oil 15 ...

Страница 16: ...ry hose 6 Clean strainer 7 Retrim or replace impeller Pump doesn t start 1 Wrong phase sequence with built in supply control relay 2 Fuse blown or circuit breaker tripped 3 Damaged cable 4 Power failure 5 Impeller not rotating free 6 Float switch is defective or not adjusted correctly 7 Failure of thermal switch 1 Shift two out of three phases and start the pump again 2 Measure stator and pump cab...

Страница 17: ...re too high decrease temperature Pump strainer clogged clean system Too low voltage create over current and over temperature shorten cable avoid cable coil or use larger cable section Wrong rotation sequence if no built in supply control relay can create over current and over temperature Correct the phase sequence 2 Use non return valve to avoid water running back 3 Optimize level control 4 Use a ...

Страница 18: ... protec tion Motor insulation class F Rated output variation 10 Voltage variation without overheating 10 Voltage imbalance toler ance 2 Maximum starts per hour 30 Code compliance IEC60034 1 pH range 5 8 Maximum density kg m lb Usgal 1100 9 2 Max fluid temperature C F 40 104 The pump is designed to pump water that meets the specifica tions in the table above The pump is not to be used in explosive ...

Страница 19: ...z Max power input 2 2 kW Voltage V Rated current A 230 9 9 3 phase 50 Hz Max power input 3 3 kW Voltage V Rated current A 230 9 6 400 5 1 500 4 4 3 phase 60 Hz Max power input 3 6 kW Voltage V Rated current A 230 10 4 460 5 2 575 4 2 19 ...

Страница 20: ...WIRING DIAGRAM 1 phase stator 20 ...

Страница 21: ...6 lead stator contactor 21 ...

Страница 22: ...9 lead stator contactor 22 ...

Страница 23: ...12 lead stator contactor 23 ...

Страница 24: ...6 lead stator terminal board 9 lead stator terminal board 24 ...

Страница 25: ...12 lead stator terminal board 25 ...

Страница 26: ...0 400 500 600 700 800 900 1 000 Input power kW Head m Flow l min Head 1 Ph Power 1 Ph Power 3 Ph Head 3 Ph Sonora S330 60Hz 0 0 0 5 1 0 1 5 2 0 2 5 3 0 3 5 4 0 0 10 20 30 40 50 60 70 0 50 100 150 200 250 Input power kW Head ft Flow USGPM Head 1 Ph Power 1 Ph Power 3 Ph Head 3 Ph 26 FLOW CHARACTERISTICS ...

Страница 27: ...s Company Oil Cepsa HYDRAULICS HM 32 Statoil Hydra Way HM32 Texaco Ranco Oil HD32 Mobil DTE24 Castrol Hyspin AWS32 Shell Tellus oil 32 Warranty The warranty terms published by the relevant DAE Pumps Customer Center or authorized dealers are applicable in each country We will repair potential failures of your pumps within the warranty period free of charge provided that such failure is caused by fa...

Страница 28: ...in compli ance with the directive The product is marked with this symbol Products with the symbol of a crossed out wheelie bin with a single black line underneath indicates that parts within the product must be handled in compli ance with the WEEE Directive The entire product or the WEEE parts can be sent to your Customer Cen tre for handling DISPOSAL OF MATERIALS Dispose of contaminated substance...

Страница 29: ...ents as indicated Directive on the approximation of laws of the Member States relating to Harmonized and or Technical Standards used At mnt a Machinery safety 2006 42 EC EN ISO 12100 EN ISO 809 b Electromagnetic compatibility 2004 108 EC EN 61000 6 2 EN 61000 6 4 c Low voltage equipment 2006 95 EC EN 60204 1 EN ISO 60335 1 EN ISO 60335 2 41 8 a 8 b The harmonized and the technical standards used a...

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