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10. FINAL CHECK AND TEST RUN

10.1 Check item table after installation

Checking item

Description

Yes

No

Whether installing site 

is meet for requirements 

Whether water system 

is meeting for 

requirements 

Whether electric wiring 

system is meeting for 

requirements

Units are fixed mounting on level base.

Ventilating space for heat exchanger at the 

air side is correct

Maintenance space is correct.

Noise and vibration is correct.   

Sun radiation and rain or snow proof measures are 

corrects.

External physical is correct.

Pipe diameter is correct

Water discharge is correct

Water quality control is correct

Flexible pipe’s connetion is correct

Pressure control is correct

Thermal insulation is correct

Switch capacity is correct

Fuse capacity is correct

Voltage and frequency are correct

Connecting tightly between wires

Operation control device is correct

Safety device is correct

Chained control is correct

Phase sequence of power supply is meeting for 

requirement  

Table 10-1

37

Installation Manual___________________________________________________________________________________

Содержание CSAD UiAWP 100 PS Series

Страница 1: ...MODULAR CHILLER INVERTER CSAD UiAWP 100 PS CSAD UiAWP 200 PS CSAD UiAWP 300 PS SERIE CSAD UiAWP 100 200 300 PS EDITION 04 09 IM En INSTALLATION MANUAL Models...

Страница 2: ...RVIEW OF THE UNIT 10 9 START UP AND CONFIGURATION 36 10 TEST RUN AND FINAL CHECK 37 11 MAINTENANCE AND UPKEEP 39 12 APPLICABLE MODELS AND MAIN PARAMETERS 47 13 INFORMATION REQIUREMENTS 48 ACCESSORIES...

Страница 3: ...operating range of CSAD UiAWP 100 PS and CSAD UiAWP 200 PS Ambient temperature Ambient temperature Ambient temperature Outlet water temperature Outlet water temperature Fig 1 2 Cooling operating rang...

Страница 4: ...Never modify or repair the unit on your own Otherwise a fire electric shock injury or water leakage may occur Get your distributor or a professional to do so Ensure that the residual current device R...

Страница 5: ...of the unit Check the lifting hook and ensure that it is firmly attached to the unit To avoid damages to the unit a protective block made of wood cloth or hard paper should be placed between the unit...

Страница 6: ...e ground where the floor drain is provided to ensure that water does not accumulate 5 6 If installing the unit on the ground put the steel base of the unit on the concrete foundation which must be as...

Страница 7: ...ent of the minimum installation space of the unit c If the unit needs to operate in winter and the installation site may be covered by snow the unit should be located higher than the snow surface to e...

Страница 8: ...ir flow Main unit Main unit Main unit Main unit Main unit Main unit Main unit Main unit Main unit Main unit F G Fig 6 4 Single unit installstion F E E E E E E F F F Inlet of air flow Fig 6 5 Multiple...

Страница 9: ...f CSAD UiAWP 300 PS Fig 6 9 3220 Anchor bolt 2116 1008 180 530 425 Electric control inlet and outlet box side pipe side inlet and outlet pipe side inlet and outlet pipe side Drainage channel Electric...

Страница 10: ...foundation the damper connected with the unit should not be moved and the central clamp nut is not allowed to be tightened before the damper sustains load Fig 6 10 Installation of the damper NOTE 6 5...

Страница 11: ...pipeline system Expansion tank Water replenishing Dirt discharge valve Drain valve Two way valve Three way valve Terminal Auxiliary electric heater unit unit Y type filter requiring 40 meshes This is...

Страница 12: ...he uints Fig 8 1 main parts of CSAD UiAWP 100 PS Fig 8 2 main parts of CSAD UiAWP 200 PS 1 2 8 7 9 4 6 3 5 10 11 1 2 8 7 9 4 6 3 5 10 11 10 Installation Manual_________________________________________...

Страница 13: ...Condenser Compressor Evaporator NO NAME 8 9 Water outlet Water intlet 1 2 3 4 5 8 7 9 6 11 10 wire controller Fig 8 3 main parts of CSAD UiAWP 300 PS 10 water pump 11 11 Installation Manual__________...

Страница 14: ...Fig 8 4 Doors of CSAD UiAWP 100 PS Fig 8 5 Doors of CSAD UiAWP 200 PS Door 4 Fig 8 6 Doors of CSAD UiAWP 300 PS By means of a detachable service panel the maintenance personnel can easily access the...

Страница 15: ...er Low pressure switch Fast oil return solenoid valve Capillary Filter Suction temperature sensor Pressure gauge joint low pressure side Vapor liqiud separator Safty valve System pressure sensor Water...

Страница 16: ...sure switch Suction temperature sensor Vapor liqiud separator Safety valve Pressure gauge joint low pressure side System pressure sensor Water side antifreeze temperature sensor 1 Water side antifreez...

Страница 17: ...ter side antifreeze temperature sensor 2 Antifreeze heater of plate heat exchanger Filter High pressure tank Electronic expansion valve 2 One way valve 4 One way valve 5 Liquid side bypass solenoid va...

Страница 18: ...12_1 CN12_2 Solenoid valve SV4 drive ports 11 IC25 Main control chip 12 CN64 Debug port 13 CN6 Four way valve drive port 14 CN5 CN5_1 Water side heat exchanger heaters connection 15 CN4 CN4_1 Water fl...

Страница 19: ...nd combined water outlet temperature sensor connections 25 CN40 System pressure sensor connection 26 CN41 CN42 Inverter module temperature 1 and Inverter module temperature sensor 2 connections temper...

Страница 20: ...ter side heat exchanger heaters connection CN40 Multi function solenoid valve 6 CN13 Electric of water side heat exchanger heaters connection CN41 Liquid bypass solenoid valve CN42 Crankcase heater CN...

Страница 21: ...gram burn in port WizPro200RS programming device IC10 EEPROM chip CN1 temperature sensors input port T4 outdoor ambient temperature sensor T3A T3B pipe temperature sensor of the condenser T5 wtater ta...

Страница 22: ...se of fault or protection fault code or protection code is displayed 45 46 47 S5 Dip switch S5 3 Normal control valid for S5 3 OFF factory default Remote control valid for S5 3 ON 48 a Faults When the...

Страница 23: ...pair may cause electric shock damages to the controller and so on If the user has any requirement of repair please contact the maintenance center 12 The power cord type designation is H07RN F CAUTION...

Страница 24: ...menu OK button Short press the button to enter the submenu or confirm the function selected UP button DOWM button a Select different menus when enter menu selection b Used for spot checks in other cir...

Страница 25: ...ose on working 43 xx Software version No 0 44 xx No Sport Check Item 1 displayed Fan speed 0 35 0 displayed T3 T5 Water outlet temperature of water tank Discharge superheat Tdsh Compressor A current C...

Страница 26: ...he first digit T4 selection solution the second digit interval in the solution the third digit and fourth digit determine the defrosting timer time EEPROM error 1 means error and 0 means no error 8 5...

Страница 27: ...If the wire length exceeds the value specified in the table or the voltage drop is beyond the limit the power wire diameter should be larger in accordance with the relevant regulations NOTE 8 5 11 Req...

Страница 28: ...re controller will be flashing Fig 8 17 Function of terminals of CSAD UiAWP 100 PS and CSAD UiAWP 200 PS Fig 8 18 Function of terminals of CSAD UiAWP 300 PS When the water pump and auxiliary heater ar...

Страница 29: ...of the shielded wire must be grounded Alternatively the shielding nets of all shielded wires are interconnected and then connected to earth through or one metal plate c Do not bind the control wire r...

Страница 30: ...nt address on the DIP switches The DIP switch address for uints of CSAD UiAWP 100 PS and CSAD UiAWP 200 PS is ENC1 and for uint of CSAD UiAWP 300 PS is ENC4 With 0 F being valid 0 indicates the main u...

Страница 31: ...CN72 MONITOR WIRECONTROLER CN72 MONITOR WIRECONTROLER CN72 CN19_N CN19_L CN19_N ENC1 ENC1 ENC1 A B MAIN CONTROL WIRECONTROLER MAIN CONTROL WIRECONTROLER Fig 8 26 Networking Communication Schematic of...

Страница 32: ...COMP STATE PUMP N CN83 XT3 CN30 HEAT1HEAT2 COM XT1 COMP STATE PUMP N XT3 CN2 CN83 CN30 HEAT1HEAT2 COM XT1 COMP STATE PUMP N XT3 CN2 CN83 CN30 L1 L2 L3 L1 L 2 L3 L1 L 2 L3 POWER 80 415V 3N 50Hz POWER 3...

Страница 33: ...r dirt may seriously damages the heat exchangers and water pipes The installation persons or the users must ensure the quality of chilled water and de icing salt mixtures and air should be excluded fr...

Страница 34: ...crewed connection while the CSAD UiAWP 200 PS and CSAD UiAWP 300 PS models use hoop connection For the specifications of the water pipes and screw thread see the Table 8 12 below Specifications of wat...

Страница 35: ...g process for conforming the system water content requirement it s necessary to mount a tank equipping with a cut off baffle at the system to avoid water short circuit Please see the following schemes...

Страница 36: ...ump a The pump should be installed at the water inlet pipe both of which sides must mount the soft connectors for vibration proof b The backup pump for the system recommended c Units must with a main...

Страница 37: ...dress Pump Drill a hole at the marked position and move the total water outlet temperature sensor of No 0 address unit to this position 15 Q 30 30 Q 90 90 Q 130 130 Q 210 210 Q 325 325 Q 510 510 Q 740...

Страница 38: ...OR SERVICEMAN Refer to FOR SERVICEMAN special function preheating for floor 8 6 10 2 Installation of water pipe system a Single water pump Piping does not require a one way valve when single water pum...

Страница 39: ...and rain or snow proof measures are corrects External physical is correct Pipe diameter is correct Water discharge is correct Water quality control is correct Flexible pipe s connetion is correct Pres...

Страница 40: ...uld not be controlled by the unit Do not start up the unit before draining the water system completely The target flow controller must be installed correctly The wires of the target flow controller mu...

Страница 41: ...ed by wired controller 1Ed A system discharge temperature sensor failure Recovered upon failure recovery 2Ed B system discharge temperature sensor failure Recovered upon failure recovery Unit water re...

Страница 42: ...us low voltage protection DC bus high voltage protection MCE failure zero speed protection phase sequence error Compressor frequency variation more than 15Hz within one second protection Acutal compre...

Страница 43: ...be recovered by power disconnection only 1E5 condenser tube temperature sensor T3A failure 2E5 condenser tube temperature sensor T3B failure Water flow detection failure recovered through button 1Eb...

Страница 44: ...ry Recovered upon failure recovery Recovered upon failure recovery Recovered upon failure recovery 2F4 L0 or L1 protection occurs 3 times in 60 minutes power failure recovery 1F6 System A DC bus volta...

Страница 45: ...laying Modular unit system A compressor current IA or system B compressor current IB with allowable display scope 0A 99A If it is higher than 99A it is displayed as 99A If there is no effective date i...

Страница 46: ...t oxygen acetylene or other flammable or poisonous gas to the refrigeration system at leakage detection and air tight test Only pressurized nitrogen or refrigerant can be used CAUTION 11 9 Disassembli...

Страница 47: ...mperature and superheating temperature Refrigerant suction temperature Superheating temperature 4 Check pressure Discharge pressure Suction pressure 5 Check running current 6 Whether unit has been thr...

Страница 48: ...ir temperature of air side heat exchanger Temperature of chilled water or hot water Current of water pump Dry bulb Wet bulb Indoor temperature High pressure Low pressure Voltage Current Inlet dry bulb...

Страница 49: ...nlet and outlet pipe Max pressure Water side heat exchanger Pump head m Fin coil model Standard heating input kW Heating rated current R410A 15 55 61 23 2 21 5 34 3 380 415V 3N 50 17 0 9 8 24000 2220...

Страница 50: ...ller Water Information requirements for comfort chillers Model s CSAD UiAWP 100 PS Outdoor side heat exchanger of chiller Air to water If Cdc is not determined by measurement then the default degradat...

Страница 51: ...ormation requirements for comfort chillers Model s CSAD UiAWP 200 PS Outdoor side heat exchanger of chiller Air to water If Cdc is not determined by measurement then the default degradation coefficien...

Страница 52: ...years Standard rating conditions used Low temperature application If C dcis not determined by measurement then the default degradation coefficient of chillers shall be 0 9 From 26 September 2018 Powe...

Страница 53: ...efficient Cdh 0 9 Heating water operating limit temperature WTOL Power consumption in modes other than active mode Supplementary heater Off mode P off 0 075 kW Rated heat output Psup Standby mode Psb...

Страница 54: ...nt Cdh 0 99 Heating water operating limit temperature WTOL 35 Power consumption in modes other than active mode Supplementary heater Off mode Pof f 0 075 kW Rated heat output Psup Standby mode Psb 0 0...

Страница 55: ...n co efficient Cdh Heating water operating limit temperature WTOL Power consumption in modes other than active mode Supplementary heater Off mode Pof f 1 00 kW Rated heat output Psup Standby mode Psb...

Страница 56: ...dcitsu...

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