5228
FOR MED
SHOCKS ONLY
1437
1432
1431
Bag J
Bag J
Bag J
Bag J
Bag J
Shock Assembly
Shock Assembly
Shock Assembly
Shock Assembly
Shock Assembly
5274 Qty 2
4-40 x 1/2 SH Screw
-Parts for
Step#1
1428 Qty 4
Firm Bladder (BLACK)
1425 Med / 1426 Short Qty 2ea
2 Med / 2 Short Shock Body
-Parts for
Step#2
1429 Med / 1430 Short Qty2ea
2 Med / 2 Short Shock Shaft
1250 Qty 8
O- Ring
5230
- Attach 1429 Shock Piston to
1426 Shaft using 5230 E-Clips
to secure.
STEP #1
STEP #2
TIP: To press clip in easiest, compress the
clip so the diameter is a little smaller.Insert
open end of clip first, working counter-
clockwise to the bent end as shown.
- Snap Pivot Ball into the 5280 Ball End. Thread the
Ball End onto the Med Shock until the Ball End is
flush with the end of threads on the shaft. Do the
same with the 5235 Ball Cup to the Short Shock.
- Press 1427 Eyelet Cap into 1426 Threaded
Shock Cap so that guide in the Eyelet Cap lines
up in the recess in the Threaded Shock Cap.
- Press the 1428 Firm Bladder (BLACK) into the
Threaded Shock Cap so the dome of the
bladder points away from the Eyelet Cap.
- Thread 1432 Spring Collar onto the
Shock Body.
-NOTE: See shock filling tips for more
instructions.
SHOCK FILLING INSTRUCTIONS:
2) Slowly move the
shaft up and down
several times to allow
air bubbles to escape
to the top.
1) Holding the
shock upright,
fill with oil until
the top of the
body.
3) Refill with
oil to the top
of the shock
body.
5) Move the shock shaft in and out a
few times and then push it all the way
in. It should be easy to push the shaft
in until the eyelet hits the body.
Filling Shocks: Steps 1-4 Setting Shock Rebound: Steps 5-8
Filling Shocks: Steps 1-4 Setting Shock Rebound: Steps 5-8
Filling Shocks: Steps 1-4 Setting Shock Rebound: Steps 5-8
Filling Shocks: Steps 1-4 Setting Shock Rebound: Steps 5-8
Filling Shocks: Steps 1-4 Setting Shock Rebound: Steps 5-8
4) Thread the Eyelet Cap
assembly onto the Shock
Body until it is hand
tight. Oil should seep
out of the bleed hole
in the Threaded Cap.
6) Then the shaft
should push itself
out to its full length
slowly.
7) If the shock does not push
out this far there is not enough
oil in it. Add just a little oil and
try steps 5-6 again.
8) If the shockrebounds too fast , or you cannot
push the shaft in until the eyelet hits the body, there
is too much oil. Loosen the cap about 2 full turns
and pump out a small amount of oil by pushing the
shaft in. Retighten the cap and try steps 5-6 again.
STEP #3
1434 Qty4
Shaft Guide
1435 Qty 8
Reatining Clip
1429 Qty4
Shaft Guide
M
5230 Qty 10
E-Clip
1:1
-Parts for
Step#3
1427 Qty4
Shaft Guide
1426 Qty4
Threaded Cap
1432 Qty4
Spring Collar
1488 Qty2
Spring
1431 Qty4
Spring Bucket
1430 Qty4
Mount Ball
5277 Qty 4
4-40 x 7/8 SH Screw
5217 Qty 4
4-40 Lock Nut
1429
1429 MED
1430 SHORT
1425 MED
1426 SHORT
1434
1435
1250
- Slide 1488 Springs on the Med
Shocks, the 1444 Springs on the
Short Shocks. Secure using the
1432 spring bucket.
- Insert 5277 Screws thru the holes
shown on the Rear Tower, follow
the sequence shown to mount the
Med Shocks here.
- Mount the Front Shocks by
inserting the 5277 Screw thru the
upper hole in the Front Tower.
Follow the sequence shown to
mount the Short Shocks here.
- Thread the 8122 into the arm
where shown and snap the shock
to it.
2214
OIL
NOTE: Put a few
drops of oil on the
O-Rings!
OIL
OIL
OIL
Shock Bag
Shock Bag
Shock Bag
Shock Bag
Shock Bag
- Press 1250 O-rings into 1423
Shock Body followed by 1434
Shaft Guide. Retain using 1435
Clip.
5235 Qty 2
Ball Cup
8122 Qty 2
Ball Stud
5228 Qty2
Short Ball End
5228 Qty2
Pivot Ball
5235
FOR SHORT
SHOCKS
SHOCK
EYELET
1430
5217
1255 X2
2214
1430
5217
INNER
HOLE
5274
8122
1444 Qty2
Spring
2214 Qty 4
.250” Hex Spacer
40 wt
suggested
starting point.
1255 Qty4
Spacer
BUILD 2 SHORT & 2 MED
LENGTH SHOCKS!
- USE #1429 SHAFT WITH
#1425 BODY.
- USE #1430 SHAFT WITH
#1426 BODY .
