Does machine
lower?
Not
at all
Descent speed slow or
erratic?
Are any structural
members bent?
Contact manufacturer to
arrange replacement.
Is there a
restriction in
hydraulic hose?
Yes
Yes
Yes
Creeps down? Or
Goes up and Comes
Back Down?
Has key switch
been turned off?
Is an E-Stop
activated?
Is emergency
down valve
open?
Yes
Foreign matter
lodged in up or
down valve?
Down Valve Coil
mounting nut too tight?
Nut should only be lightly
snug: 30 in.-lb.
No
Yes
Starts descending,
then stops?
Are maintenance lock
pins installed?
Yes
No
Will Manual
Override lower
the platform?
Turn key to
upper or lower
ON position.
Pull out
emergency
stop button at
upper and
lower controls.
No
No
No
Check manual override cable, lever, and fastening points
Yes
See also
Wiring Diagram WD-HB-P830CE Elevating
or
Schematic: WS-HB-P830CE-Elevating
And
Hydraulic Schematic HS-HB-P830CE
Or
Pictorial Hydraulic Circuit HSP-HB-P830CE
WARNING
: Set up for maintenance safety:
Remove load from platform.
Check for overhead obstructions.
Platform movement may occur.
Never Reach between scissors links or prop up
platform unless maintenance pins are in place.
Yes, but
not properly
No
No
WARNING:
Double check that
maintenance pins are in place
Yes
Yes
No
Yes
Does the
armguard Limit
switch appear
damaged?
No
Remove
ML Pins
Yes
Replace
limit switch
at base
Yes
No
Close
emergency
down valve.
Check cable
connections.
Flush down valve by
simultaneously pressing up
switch at base and down
switch on platform control
for 30 sec.
Replace
hydraulic hose
Disassemble and clean.
Look for residue in screen
and on O-ring or damage
to O-ring.
Replace coil
and lightly
tighten nut.
No
Reference Revision A
Part# SUPO-633E
REV C
Page 26 of 34
Does the up/
down switch
appear
damaged?
Is battery
charged?
Faulty down
valve?
Electrical problem?
Disconnect coil.
Check if unit stops drifting.
Check voltage at coil—should be
0 V when not energized.
Damaged cylinder or
damaged seal in cylinder?
Run unit up and then check for
oil flow out of return line. Bad
cylinder seal if oil is flowing
from return line.
Yes
Faulty check valve
in pump?
Listen carefully near motor
when not energized—may be
running backwards
Does the overload
Limit switch
appear damaged?
Level of skill with
hydraulic maintenance?
Not experienced
with hydraulics
Yes
Replace rocker
switch at upper
or lower control.
Replace
limit switch
at base
Yes
Troubleshooting Flowcharts--General Notes:
Inspect parts for visible damage as they are encountered.
After each step, check if problem has been indentified and/or resolved.
If so, make the recommended fix or see a referenced document.
If not, continue troubleshooting.
If a part has been identified as needing replacement, see the
Parts View
To identify part number to order.
If any wiring or components have been altered from the original
manufacture, problems may not be identifiable.
WARNING
Any modification on this machine without
the express consent of the manufacturer
is prohibited.
WARNING
Failure to comply with safety precautions
may result in damage, injury, or death.
Refer to Maintenance Manual for
complete warnings
Check wiring connections in lowering
components.
See Electrical Schematic
WS-HB-
P830CE
Or
Pictorial Schematic
WSP-HB-P830CE
And instruction
Circuit Check-HB-P830CE-Elevate
Charge battery.
See
SD-Battery-01
Yes
No
No
OK
No
Yes
Level of skill
with hydraulic
maintenance?
Check Hydraulic
Circuit. (Additional
tools required,
higher level of skill
required)
Refer to
Hydraulic
Schematic HS-HB-
P830CE
Are power
connections to
lowering circuit and
switches functioning
properly?
Replace or repair
identified problem.
See
Parts List
.
Contact
Hy-Brid
Lifts
No
Yes
No
No
Experienced with
Hydraulic systems
Experienced
With hydraulic
systems
Not experienced
With hydraulics
Yes or Don’t know
Replace
down valve.
Might be able to repair with seal
kit;, probably need to replace
cylinder. If walls inside cylinder
are scratched or pitted, cylinder
needs replacement.
Yes
Replace
pump.
Replac
e down
valve
No
No
Reference Revision A
Part# SUPO-633E
REV C
Page 27 of 34
