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  HYDRAULIC DIE INSTALLATION

Install Intermediate Adapter Dies as shown previously making
certain that the Intermediate Adapter Die I.D. matches the
Hydraulic Die O.D.

Remove the Hydraulic Dies from their holder with the magnetic
die insertion tool as shown.

The die size stamped on the face of the die should face toward the
operator

Align the studs of  the Hydraulic Dies with the holes in the Adapter
Dies and with the crimper in manual mode SLOWLY close the
crimper head on the die set.

Bring the crimper head to a fully closed position and remove the
die insertion tool.

The dies may also be inserted manually with the crimper head in
the fully open position.

Proceed to the AccuCrimp operating instructions to set up the
crimper for the hose and fitting being crimped.

For Hydraulic Die removal, place the crimper in manual mode and
bring the crimper head to the fully closed position.  Insert the die
removal tool and open the crimper head releasing the Hydraulic
Dies form their spring retention holes.

Quick Tip:  When working with metric settings, leave the inch
settings set at “0”.  When a die change is required, switch the
crimper to inch and press the close button to quickly bring the
head to a fully closed position.  When working with inch settings,
leave the metric setting at “0”.

Содержание CC4-50

Страница 1: ...1 Page CC4 50 CRIMPER OPERATORS MANUAL...

Страница 2: ...ONENT PARTS BEFORE USING CRIMPER KEEP HANDS AWAY FROM PINCH POINTS CONSULT HOSEAND FITTINGMANUFACTURER S SPECIFICATIONS FOR CORRECT MACHINE SETTINGSAND CRIMPMEASUREMENTS ALWAYS WEAR EYE PROTECTION For...

Страница 3: ...Page CRIMPER COMPONENT PARTS AccuCrimpCONTROL PANEL SEE SEPARATE PAGE CRIMPER HEAD OILFILLERCAP OILLEVEL SIGHT GLASS TANK DRAINAND OIL COOLER PORTS FOOTSWITCH FOOTSWITCH PLUGIN PORT MASTER POWER SWITC...

Страница 4: ...OR 7 5 HP RESERVIOR CAPACITY 8 US GAL OIL TYPE ISO 46 HYDRAULIC OIL MASTER DIES 145MM I D MASTER DIE STANDARD ADAPTER DIES 99 MM I D ADAPTER DIES INCLUDED HOSE CAPACITY 2 INCH 6 SPIRAL 2 1 2 INCH INDU...

Страница 5: ...DIATE ADAPTER DIE INSTALLATION Turn on the crimper at the master powerswitch SeeAccuCrimp Controller Instructions and go to Manual mode Insert the die removal tool in the release hole to release the r...

Страница 6: ...ANUAL MODE TOGGLE AUTO MODE TOGGLE MANUAL MODE FUNCTION CLOSE DIES AUTO MODE FUNCTION CYCLE START MANUAL MODE FUNCTION OPEN DIES AUTO MODE FUNCTION CYCLE STOP NOTE IF THE CRIMPER IS IN MANUAL MODE THE...

Страница 7: ...set is shown below crimp position Withtheyellowscrollbuttons adjust CRIMPPOSITION number to the amount above the closed diameter of the die in the machine that is required forthe finished crimp diame...

Страница 8: ...nd remove the die insertion tool The dies may also be inserted manually with the crimper head in the fully open position Proceed to theAccuCrimp operating instructions to set up the crimper for the ho...

Страница 9: ...everse any two hot wires in the electrical plug Damage to the pump can result if the motor does not rotate in the correct direction Check the oil level in the sight glass on the rear of the crimper 8...

Страница 10: ...o assure that the thick lubricant at the bottom of the can is thoroughly mixed with the propellant Close the Master Dies until the face of the die is approximately 17mm 65 in above the flange as shown...

Страница 11: ...motor housing For three phase units rotation can be reversed by switching any two wires in the plug PROBLEM CRIMPER WILL CLOSE ON FITTING BUT DOES NOT DEVELOP POWER TO COMPLETE THE CRIMP Fitting is t...

Страница 12: ...12 Page 30 27 7 31 25 14 13 12 11 21 8 26 1 16 15 11 12 13 25 14 29 28 20 24 22 22 18 19 17 23 5 10 9 6 4 2 3 COMPONENT PARTS BREAKDOWN...

Страница 13: ...15 90126A031 3 8 Flat Washer 4 16 91310A536 M8 1 25 X 40mm Hex Bolt Class 10 9 4 17 101689 Anti Rotation Guide Pin 1 18 91253A542 1 4 20 X 1 HSFHS 1 19 101790 CC38 Potentiometer Bracket 1 19 101688 C...

Страница 14: ...h 1 4 E22PB3A Pushbutton Switch 2 5 9600K11 Grommet 1 8 1 6 9600K24 Grommet 1 4 2 7 69915K65 Cable Strain Relief 1 8 502 N 111 Foot Pedal Jack W Nut 1 9 69915K57 Cable Strain Relief 1 10 92949A144 6 3...

Страница 15: ...6 92865A626 3 8 16 X 1 1 4 Hex Bolt 2 7 101543 Shaft Coupling 1 8 101541 5 HP 220V Motor 1 8 101540 7 5 HP 220V Motor 1 9 91102A033 1 2 Lock Washer 4 10 92865A714 1 2 13 X 1 1 4 Hex Bolt 4 CC38 10171...

Страница 16: ...8 5 92865A581 5 16 18 X 1 Hex Bolt 8 6 95462A030 5 16 18 Hex Nut 8 7 101754 CC Crimper Table Top 1 8 101242 99MM Die Holder 16 8 101243 84MM Die Holder 16 9 91255A535 1 4 20 X 3 8 BHCS 64 CC Crimper T...

Страница 17: ...17 Page NOTES...

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